Low temperature methanation of CO2 over an amorphous cobalt-based catalyst

Research Progress of Non-Noble Metal Catalysts for Carbon Dioxide Methanation

The extensive utilization of fossil fuels has led to a rapid increase in atmospheric CO2 concentration, resulting in various environmental issues. To reduce reliance on fossil fuels and mitigate CO2 emissions, it is important to explore alternative methods of utilizing CO2 and H2 as raw materials to obtain high-value-added chemicals or fuels. One such method is CO2 methanation, which converts CO2 and H2 into methane (CH4), a valuable fuel and raw material for other chemicals. However, CO2 methanation faces challenges in terms of kinetics and thermodynamics. The reaction rate, CO2 conversion, and CH4 yield need to be improved to make the process more efficient. To overcome these challenges, the development of suitable catalysts is essential. Non-noble metal catalysts have gained significant attention due to their high catalytic activity and relatively low cost. In this paper, the thermodynamics and kinetics of the CO2 methanation reaction are discussed. The focus is primarily on reviewing Ni-based, Co-based, and other commonly used catalysts such as Fe-based. The effects of catalyst supports, preparation methods, and promoters on the catalytic performance of the methanation reaction are highlighted. Additionally, the paper summarizes the impact of reaction conditions such as temperature, pressure, space velocity, and H2/CO2 ratio on the catalyst performance. The mechanism of CO2 methanation is also summarized to provide a comprehensive understanding of the process. The objective of this paper is to deepen the understanding of non-noble metal catalysts in CO2 methanation reactions and provide insights for improving catalyst performance. By addressing the limitations of CO2 methanation and exploring the factors influencing catalyst effectiveness, researchers can develop more efficient and cost-effective catalysts for this reaction.

Small Cobalt Nanoparticles Favor Reverse Water-Gas Shift Reaction Over Methanation Under CO2 Hydrogenation Conditions

Cobalt-based catalysts are well-known to convert syngas into a variety of Fischer-Tropsch (FTS) products depending on the various reaction parameters, in particular particle size. In contrast, the reactivity of these particles has been much less investigated in the context of CO2 hydrogenation. In that context, Surface organometallic chemistry (SOMC) was employed to synthesize highly dispersed cobalt nanoparticles (Co-NPs) with particle sizes ranging from 1.6 to 3.0 nm. These SOMC-derived Co-NPs display significantly different catalytic performances under CO2 hydrogenation conditions: while the smallest cobalt nanoparticles (1.6 nm) catalyze mainly the reverse water-gas shift (rWGS) reaction, the larger nanoparticles (2.1-3.0 nm) favor the expected methanation activity. Operando X-ray absorption spectroscopy shows that the smaller cobalt particles are fully oxidized under CO2 hydrogenation conditions, while the larger ones remain mostly metallic, paralleling the observed difference of catalytic performances. This fundamental shift of selectivity, away from methanation to reverse water-gas shift for the smaller nanoparticles is noteworthy and correlates with the formation of CoO under CO2 hydrogenation conditions.

Research Progress and Reaction Mechanism of CO2 Methanation over Ni-Based Catalysts at Low Temperature: A Review

The combustion of fossil fuels has led to a large amount of carbon dioxide emissions and increased greenhouse effect. Methanation of carbon dioxide can not only mitigate the greenhouse effect, but also utilize the hydrogen generated by renewable electricity such as wind, solar, tidal energy, and others, which could ameliorate the energy crisis to some extent. Highly efficient catalysts and processes are important to make CO2 methanation practical. Although noble metal catalysts exhibit higher catalytic activity and CH4 selectivity at low temperature, their large-scale industrial applications are limited by the high costs. Ni-based catalysts have attracted extensive attention due to their high activity, low cost, and abundance. At the same time, it is of great importance to study the mechanism of CO2 methanation on Ni-based catalysts in designing high-activity and stability catalysts. Herein, the present review focused on the recent progress of CO2 methanation and the key parameters of catalysts including the essential nature of nickel active sites, supports, promoters, and preparation methods, and elucidated the reaction mechanism on Ni-based catalysts. The design and preparation of catalysts with high activity and stability at low temperature as well as the investigation of the reaction mechanism are important areas that deserve further study.

Current Developments in Catalytic Methanation of Carbon Dioxide—A Review

The utilization of fossil fuel has increased atmospheric carbon dioxide (CO2) concentrations drastically over the last few decades. This leads to global warming and climate change, increasing the occurrence of more severe weather around the world. One promising solution to reduce anthropogenic CO2 emissions is methanation. Many researchers and industries are interested in CO2 methanation as a power-to-gas technology and carbon capture and storage (CCS) system. Producing an energy carrier, methane (CH4), via CO2 methanation and water electrolysis is an exceptionally effective method of capturing energy generated by renewables. To enhance methanation efficiency, numerous researches have been conducted to develop catalysts with high activity, CH4 selectivity, and stability against the reaction heat. Therefore, in this mini-review, the characteristics and recent advances of metal-based catalysts in methanation of CO2 is discussed.

Green Carbon Science: Efficient Carbon Resource Processing, Utilization, and Recycling Towards Carbon Neutrality

Green carbon science is defined as "Study and optimization of the transformation of carbon containing compounds and the relevant processes involved in the entire carbon cycle from carbon resource processing, carbon energy utilization, and carbon recycling to use carbon resources efficiently and minimize the net CO2 emission." [1] Green carbon science is related closely to carbon neutrality, and the relevant fields have developed quickly in the last decade. In this Minireview, we proposed the concept of carbon energy index, and the recent progresses in petroleum refining, production of liquid fuels, chemicals, and materials using coal, methane, CO2, biomass, and waste plastics are highlighted in combination with green carbon science, and an outlook for these important fields is provided in the final section.