Grafting polysiloxane onto ultrafiltration membranes to optimize surface energy and mitigate fouling

Designing sustainable membrane-based water treatment via fouling control through membrane interface engineering and process developments

Membrane-based water treatment processes have been established as a powerful approach for clean water production. However, despite the significant advances made in terms of rejection and flux, provision of sustainable and energy-efficient water production is restricted by the inevitable issue of membrane fouling, known to be the major contributor to the elevated operating costs due to frequent chemical cleaning, increased transmembrane resistance, and deterioration of permeate flux. This review provides an overview of fouling control strategies in different membrane processes, such as microfiltration, ultrafiltration, membrane bioreactors, and desalination via reverse osmosis and forward osmosis. Insights into the recent advancements are discussed and efforts made in terms of membrane development, modules arrangement, process optimization, feed pretreatment, and fouling monitoring are highlighted to evaluate their overall impact in energy- and cost-effective water treatment. Major findings in four key aspects are presented, including membrane surface modification, modules design, process integration, and fouling monitoring. Among the above mentioned anti-fouling strategies, a large part of research has been focused on membrane surface modifications using a number of anti-fouling materials whereas much less research has been devoted to membrane module advancements and in-situ fouling monitoring and control. At the end, a critical analysis is provided for each anti-fouling strategy and a rationale framework is provided for design of efficient membranes and process for water treatment.

Balanced strength-toughness, thermal conductivity and self-cleaning properties of PMMA composites enabled by terpolymer grafted carbon nanotube

Achieving a balanced strength-toughness in polymer composites is a challenge largely because of poor interfacial interaction between the fillers and matrix. Here, we report that terpolymer grafted multi-wall carbon nanotubes (Ter-CNT) imparted good dispersion of CNT in matrix and strong CNT-matrix interaction. With the addition of 2 vol% filler into polymethyl methacrylate (PMMA) matrix, the composite exhibited simultaneously a balanced strength-toughness property with flexural strength of 72.3 MPa, toughness of 10.1 MJ m^-3, which increased by 40.1% and 578% compared with those of pure PMMA. In addition, the composite also shows a high static contact angle (110.3°), and thermal conductivity (0.50 Wm K^-1), which endow the composite with good self-cleaning and thermal management capabilities. Thus, this preparation process shows guidance for the design of polymer composite with integrated high strength-toughness, thermal conductivity and good self-cleaning.

Rapid Surface Modification of Ultrafiltration Membranes for Enhanced Antifouling Properties

In this work, several ultrafiltration (UF) membranes with enhanced antifouling properties were fabricated using a rapid and green surface modification method that was based on the plasma-enhanced chemical vapor deposition (PECVD). Two types of hydrophilic monomers—acrylic acid (AA) and 2-hydroxyethyl methacrylate (HEMA) were, respectively, deposited on the surface of a commercial UF membrane and the effects of plasma deposition time (i.e., 15 s, 30 s, 60 s, and 90 s) on the surface properties of the membrane were investigated. The modified membranes were then subjected to filtration using 2000 mg/L pepsin and bovine serum albumin (BSA) solutions as feed. Microscopic and spectroscopic analyses confirmed the successful deposition of AA and HEMA on the membrane surface and the decrease in water contact angle with increasing plasma deposition time strongly indicated the increase in surface hydrophilicity due to the considerable enrichment of the hydrophilic segment of AA and HEMA on the membrane surface. However, a prolonged plasma deposition time (>15 s) should be avoided as it led to the formation of a thicker coating layer that significantly reduced the membrane pure water flux with no significant change in the solute rejection rate. Upon 15-s plasma deposition, the AA-modified membrane recorded the pepsin and BSA rejections of 83.9% and 97.5%, respectively, while the HEMA-modified membrane rejected at least 98.5% for both pepsin and BSA. Compared to the control membrane, the AA-modified and HEMA-modified membranes also showed a lower degree of flux decline and better flux recovery rate (>90%), suggesting that the membrane antifouling properties were improved and most of the fouling was reversible and could be removed via simple water cleaning process. We demonstrated in this work that the PECVD technique is a promising surface modification method that could be employed to rapidly improve membrane surface hydrophilicity (15 s) for the enhanced protein purification process without using any organic solvent during the plasma modification process.

Grafting Activated Graphene Oxide Nanosheets onto Ultrafiltration Membranes Using Polydopamine to Enhance Antifouling Properties

Graphene oxide (GO) nanosheets are negatively charged and exhibit excellent antifouling properties. However, their hydrophilicity makes it challenging for their grafting onto membrane surfaces to improve antifouling properties for long-term underwater operation. Herein, we demonstrate a versatile approach to covalently graft GO onto ultrafiltration membrane surfaces in aqueous solutions at ≈22 °C. The membrane surface is first primed using dopamine and then reacted with activated GO (aGO) containing amine-reactive esters. The aGO grafting improves the membrane surface hydrophilicity without decreasing water permeance. When the membranes are challenged with 1.0 g/L sodium alginate in a constant-flux crossflow system, the aGO grafting increases the critical flux by 20% and reduces the fouling rate by 63% compared with the pristine membrane. The modified membranes demonstrate stability for 48 h operation and interval cleanings using NaOH solutions.