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Malik U, Mazur M, Gudi RD, Mandaliya DD, Selvakannan PR, Bhargava SK. Colloidal carbon soot templated TiO 2/Ag surface functionalized 3D printed metal brushes as new generation surface enhanced Raman scattering substrates. J Colloid Interface Sci 2024; 671:325-335. [PMID: 38815369 DOI: 10.1016/j.jcis.2024.05.181] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/27/2024] [Revised: 05/14/2024] [Accepted: 05/23/2024] [Indexed: 06/01/2024]
Abstract
This present work demonstrated the functional transformation of 3D printed metal substrates into a new family of Surface-enhanced Raman Scattering substrates, a promising approach in developing SERS-based Point-of-care (PoC) analytical platforms. l-Powder Bed Fusion (l-PBF, Additive manufacturing or 3D printing technique) printed metal substrates have rough surfaces, and exhibit high thermal stability and intrinsic chemical inertness, necessitating a suitable surface functionalization approach. This present work demonstrated a unique multi-stage approach to transform l-PBF printed metal structures as recyclable SERS substrates by colloidal carbon templating, chemical vapor deposition, and electroless plating methods sequentially. The surface of the printed metal structures was functionalized using the colloidal carbon soot particles, that were formed by the eucalyptus oil flame deposition method. These carbon particles were shown to interact with the metals present in the printed structures by forming metal carbides and function as an adlayer on the surface. Subsequent deposition of TiO2 onto these templates led to strong grafting of TiO2 and retaining the fractal structure of the soot template onto the metal surface. Electroless deposition of silver nanoparticles resulted in the formation of fractally structured TiO2/Ag nanostructures and these functionalized printed metal structures were shown as excellent SERS substrates in enhancing the vibrational spectral features of Rhodamine B (RhB). The presence of TiO2 photocatalyst on the surface was shown to remove the RhB analyte from the surface under photochemical conditions, which enables the regeneration of SERS activity, and the substrate can be recycled. The migration of metals from the printed metal structures into the fractally ordered TiO2/Ag nanostructures was found to enhance the photocatalytic activity and increase the recyclability of these substrates. This study demonstrates the potential of 3D-printed Inconel metal substrates as next-generation recyclable SERS platforms, offering a substantial advancement over traditional colloidal, thin-film, flexible, and hard SERS substrates.
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Affiliation(s)
- Uzma Malik
- Centre for Advanced Materials and Industrial Chemistry (CAMIC), School of Science, RMIT University, Melbourne 3001, Victoria, Australia
| | - Maciej Mazur
- Centre for Additive Manufacturing, School of Engineering, RMIT University, 3001, Victoria, Australia
| | - Ravindra D Gudi
- Department of Chemical Engineering, Indian Institute of Technology Bombay, Mumbai 400076, India
| | - Dharmendra D Mandaliya
- Department of Chemical Engineering, L.D. College of Engineering, Ahmedabad 380015, India
| | - P R Selvakannan
- Centre for Advanced Materials and Industrial Chemistry (CAMIC), School of Science, RMIT University, Melbourne 3001, Victoria, Australia.
| | - Suresh K Bhargava
- Centre for Advanced Materials and Industrial Chemistry (CAMIC), School of Science, RMIT University, Melbourne 3001, Victoria, Australia.
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Malik U, Hubesch R, Koley P, Mazur M, Mehla S, Butti SK, Brandt M, Selvakannan PR, Bhargava S. Surface functionalized 3D printed metal structures as next generation recyclable SERS substrates. Chem Commun (Camb) 2023; 59:13406-13420. [PMID: 37850470 DOI: 10.1039/d3cc04154a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2023]
Abstract
Combining the design flexibility and rapid prototyping capabilities of additive manufacturing with photocatalytic and plasmonic functionalities is promising for the development of next-generation SERS applications such as point of care diagnostics and in situ monitoring of chemical reactions in fuels and chemical processing. Laser powder bed fusion (LPBF) is a well-matured additive manufacturing technique which generates metallic structures through localised melting and joining of metal powders using a laser. LPBF reduces material wastage during manufacturing, is applicable to a wide range of metals and alloys, and allows printing of complex internal structures. This feature article elaborates the use of soot templating, chemical vapour deposition and electroless plating techniques for grafting plasmonic and semiconductor nanoparticles on the surface of LPBF manufactured metallic substrates. The capability to fabricate different types of intricate metallic lattices using additive manufacturing is demonstrated and technical challenges in their adequate functionalization are elaborated. The developed methodology allows tailoring of the substrate structure, composition, morphology, plasmonic and photocatalytic activities and thus unveils a new class of recyclable SERS substrates.
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Affiliation(s)
- Uzma Malik
- Centre for Advanced Materials and Industrial Chemistry (CAMIC), School of Science, RMIT University, Melbourne, 3001 Victoria, Australia.
| | - Roxanne Hubesch
- Centre for Advanced Materials and Industrial Chemistry (CAMIC), School of Science, RMIT University, Melbourne, 3001 Victoria, Australia.
| | - Paramita Koley
- Centre for Advanced Materials and Industrial Chemistry (CAMIC), School of Science, RMIT University, Melbourne, 3001 Victoria, Australia.
| | - Maciej Mazur
- Centre for Additive Manufacturing, School of Engineering, RMIT University, 3001 Victoria, Australia
| | - Sunil Mehla
- Centre for Advanced Materials and Industrial Chemistry (CAMIC), School of Science, RMIT University, Melbourne, 3001 Victoria, Australia.
| | - Sai Kishore Butti
- Chemical Engineering and Process Technology Department, CSIR-Indian Institute of Chemical Technology, Hyderabad, India
| | - Milan Brandt
- Centre for Additive Manufacturing, School of Engineering, RMIT University, 3001 Victoria, Australia
| | - P R Selvakannan
- Centre for Advanced Materials and Industrial Chemistry (CAMIC), School of Science, RMIT University, Melbourne, 3001 Victoria, Australia.
| | - Suresh Bhargava
- Centre for Advanced Materials and Industrial Chemistry (CAMIC), School of Science, RMIT University, Melbourne, 3001 Victoria, Australia.
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Caballero LC, Thornburg NE, Nigra MM. Catalytic ammonia reforming: alternative routes to net-zero-carbon hydrogen and fuel. Chem Sci 2022; 13:12945-12956. [PMID: 36425514 PMCID: PMC9667930 DOI: 10.1039/d2sc04672e] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/19/2022] [Accepted: 10/15/2022] [Indexed: 03/07/2024] Open
Abstract
Ammonia is an energy-dense liquid hydrogen carrier and fuel whose accessible dissociation chemistries offer promising alternatives to hydrogen electrolysis, compression and dispensing at scale. Catalytic ammonia reforming has thus emerged as an area of renewed focus within the ammonia and hydrogen energy research & development communities. However, a majority of studies emphasize the discovery of new catalytic materials and their evaluation under idealized laboratory conditions. This Perspective highlights recent advances in ammonia reforming catalysts and their demonstrations in realistic application scenarios. Key knowledge gaps and technical needs for real reformer devices are emphasized and presented alongside enabling catalyst and reaction engineering fundamentals to spur future investigations into catalytic ammonia reforming.
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Affiliation(s)
- Luis C Caballero
- Department of Chemical Engineering, University of Utah Salt Lake City UT USA
| | - Nicholas E Thornburg
- Center for Integrated Mobility Sciences, National Renewable Energy Laboratory Golden CO USA
| | - Michael M Nigra
- Department of Chemical Engineering, University of Utah Salt Lake City UT USA
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Denchy MA, Wang L, Bilik BR, Hansen L, Albornoz S, Lizano F, Blando N, Hicks Z, Gantefoer G, Bowen KH. Ultrasmall Cluster Model for Investigating Single Atom Catalysis: Dehydrogenation of 1-Propanamine by Size-Selected Pt 1Zr 2O 7 Clusters Supported on HOPG. J Phys Chem A 2022; 126:7578-7590. [PMID: 36257817 DOI: 10.1021/acs.jpca.2c03149] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Abstract
The selective dehydrogenation of hydrocarbons and their functionalized derivatives is a promising pathway in the realization of endothermic fuel systems for powering important technologies such as hypersonic aircraft. The recent surge in interest in single atom catalysts (SACs) over the past decade offers the opportunity to achieve the ultimate levels of selectivity through the subnanoscale design tailoring of novel catalysts. Experimental techniques capable of investigating the fundamental nature of the active sites of novel SACs in well-controlled model studies offer the chance to reveal promising insights. We report here an approach to accomplish this through the soft landing of mass-selected, ultrasmall metal oxide cluster ions, in which a single noble metal atom bound to a metal oxide moiety serves as a model SAC active site. This method allows the preparation of model catalysts in which monodispersed neutral SAC model active sites are decorated across an inert electrically conductive support at submonolayer surface coverage, in this case, Pt1Zr2O7 clusters supported on highly oriented pyrolytic graphite (HOPG). The results contained herein show the characterization of the Pt1Zr2O7/HOPG model catalyst by X-ray photoelectron spectroscopy (XPS), along with an investigation of its reactivity toward the functionalized hydrocarbon molecule, 1-propanamine. Through temperature-programmed desorption/reaction (TPD/R) experiments it was shown that Pt1Zr2O7/HOPG decomposes 1-propanamine exclusively into propionitrile and H2, which desorb at 425 and 550 K, respectively. Conversely, clusters without the single platinum atom, that is, Zr2O7/HOPG, exhibited no reactivity toward 1-propanamine. Hence, the single platinum atom in Pt1Zr2O7/HOPG was found to play a critical role in the observed reactivity.
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Affiliation(s)
- Michael A Denchy
- Department of Chemistry, Johns Hopkins University, Baltimore, Maryland 21218, United States
| | - Linjie Wang
- Department of Chemistry, Johns Hopkins University, Baltimore, Maryland 21218, United States
| | - Benjamin R Bilik
- Department of Chemistry, Johns Hopkins University, Baltimore, Maryland 21218, United States
| | - Lucas Hansen
- Department of Chemistry, Johns Hopkins University, Baltimore, Maryland 21218, United States
| | - Sandra Albornoz
- Department of Chemistry, Johns Hopkins University, Baltimore, Maryland 21218, United States
| | - Francisco Lizano
- Department of Chemistry, Johns Hopkins University, Baltimore, Maryland 21218, United States
| | - Nicolas Blando
- Department of Chemistry, Johns Hopkins University, Baltimore, Maryland 21218, United States
| | - Zachary Hicks
- Department of Chemistry, Johns Hopkins University, Baltimore, Maryland 21218, United States
| | - Gerd Gantefoer
- Fachbereich fuer Physik, Universitaet Konstanz, 78457 Konstanz, Germany
| | - Kit H Bowen
- Department of Chemistry, Johns Hopkins University, Baltimore, Maryland 21218, United States
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