Carbocation chemistry confined in zeolites: spectroscopic and theoretical characterizations

Confinement-Driven Dimethyl Ether Carbonylation in Mordenite Zeolite as an Ultramicroscopic Reactor

ConspectusThe conversion of C1 molecules to methyl acetate through the carbonylation of dimethyl ether in mordenite zeolite is an appealing reaction and a crucial step in the industrial coal-to-ethanol process. Mordenite zeolite has large 12-membered-ring (12MR) channels (7.0 × 6.5 Å2) and small 8MR channels (5.7 × 2.6 Å2) connected by a side pocket (4.8 × 3.4 Å2), and this unique pore architecture supplies its high catalytic activity to the key step of carbonylation. However, the reaction mechanism of carbonylation in mordenite zeolite is not thoroughly established in that it is able to explain all experimental phenomena and improve its industrial applications, and the classical potential energy surface exerted by static density function theory calculations cannot reflect the reaction kinetics under realistic conditions because the diffusion kinetics of bulk DME (kinetic dimeter: 4.5 Å) and methyl acetate (MA, kinetic dimeter: 5.5 Å) were not well considered and their restricted diffusion in the narrow side pocket and 8MR channels may greatly alter the integrated kinetics of DME carbonylation in mordenite zeolite. Moreover, the precise illustration of the dynamic behaviors of the ketene intermediate and its derivatives (surface acetate and acylium ion) confined within various voids in mordenite has not been effectively portrayed.Advanced ab initio molecular dynamics (AIMD) simulations with or without the acceleration of enhanced sampling methods provide tremendous opportunities for operando modeling of both reaction and diffusion processes and further identify the geometrical structure and chemical properties of the reactants, intermediates, and products in the different confined voids of mordenite under realistic reaction conditions, which enables high consistency between computations and experiments.In this Account, the carbonylation process in mordenite is comprehensively described by the results of decades of continuous research and newly acquired knowledge from both multiscale simulations and in-(ex-)situ spectroscopic experiments. Three primary steps (DME demethylation to surface methoxy species (SMS), carbon-carbon bond coupling between SMS and CO to acetyl species, and methyl acetate formation by acetyl species and methanol/DME) have been respectively studied with a careful consideration of different molecular factors (reactant distribution, concentration, and attack mode). By utilizing the free-energy surface of diffusion and reaction obtained from AIMD simulations, a comprehensive reaction/diffusion kinetic model was formulated for the first time, illustrating the entire zeolite catalytic process. In this context, a comprehensive and informative analysis of the reaction kinetics of carbonylation in mordenite, including the function of the 12MR channels, 8MR channels, and side pockets in the adsorption, diffusion, and reaction of DME carbonylation, was performed. The different channels of mordenite play different roles in all ordered reaction steps, illustrating a highly organized ultramicroscopic reactor that is encompassed.

Selectivity descriptors of the catalytic n-hexane cracking process over 10-membered ring zeolites

Zeolite-mediated catalytic cracking of alkanes is pivotal in the petrochemical and refining industry, breaking down heavier hydrocarbon feedstocks into fuels and chemicals. Its relevance also extends to emerging technologies such as biomass and plastic valorization. Zeolite catalysts, with shape selectivity and selective adsorption capabilities, enhance efficiency and sustainability due to their well-defined network of pores, dimensionality, cages/cavities, and channels. This study focuses on the alkane cracking over 10-membered ring (10-MR) zeolites under industrially relevant conditions. Through a series of characterizations, including operando UV-vis spectroscopy and solid-state NMR spectroscopy, we intend to address mechanistic debates about the alkane cracking mechanism, aiming to understand the dependence of product selectivity on zeolite topologies. The findings highlight topology-dependent mechanisms, particularly the role of intersectional void spaces in zeolite ZSM-5, influencing aromatic-based product selectivity. This work provides a unique understanding of zeolite-catalyzed hydrocarbon conversion, linking alkane activation steps to the traditional hydrocarbon pool mechanism, contributing to the fundamental knowledge of this crucial industrial process.

Unlocking Enhanced Butadiene Selectivity: The Crucial Role of Zeolite Channel Confinement in the Selective Decarbonylation of γ-Valerolactone

Herein, we report a highly selective production route for butadiene from γ-valerolactone over zeolite catalysts. The catalytic performance of eight zeolites with different framework topologies were compared, revealing that zeolites with narrower 10-membered ring channels exhibit enhanced selectivity of butadiene. Specifically, ZSM-35 and ZSM-22, featuring the narrowest 10-membered ring channels, demonstrate the highest butadiene selectivity to 61 % and 59 %, respectively. Notably, surface passivation of ZSM-35 leads to a remarkable increase in butadiene selectivity to 82 %, maintaining a 99 % conversion. Additionally, we propose a reaction network and identify cyclopentenone as a key intermediate in the transformation of γ-valerolactone to butadiene. Both experimental and theoretical results conclude that confinement effect of 10-membered ring channels improves the selectivity of butadiene.

Evaluating the efficacy of zeolites synthesized from natural clay for the methanol-to-hydrocarbon process

Introducing sustainability into advanced catalytic material design is essential to address growing environmental concerns. Among them, synthesizing inorganic zeolite materials from non-traditional sources (like natural clay) offers several advantages, contributing to sustainability and environmental stewardship. With this objective, we used kaolin to synthesize zeolites with different topologies: SSZ-13 (8-MR with CHA topology), ZSM-5 (10-MR with MFI topology), and Beta (12-MR with BEA topology) (MR: member ring), where a simple and flexible synthetic protocol was adopted without any significant changes. All these zeolites were subjected to catalytic performance evaluation concerning the industrially relevant methanol-to-hydrocarbon (MTH) process. Herein, the kaolin-derived zeolites, especially ZSM-5, led to superior performance and demonstrated enhanced catalyst deactivation-resistant behavior compared to their zeolite counterparts prepared from traditional synthetic routes. Various characterization tools (including under operando conditions) were employed to understand their reactions and deactivation mechanisms. Overall, making zeolites from non-traditional sources presents a pathway for sustainable and environmentally friendly material production, offering benefits such as reduced resource dependence, lower energy consumption, and tailored physicochemical properties beneficial to catalysis. In a broader context, such a research approach contributes to the transition toward a more sustainable and circular economy.

Cavity-controlled methanol conversion over zeolite catalysts

The successful development and application in industry of methanol-to-olefins (MTO) process brought about an innovative and efficient route for olefin production via non-petrochemical resources and also attracted attention of C1 chemistry and zeolite catalysis. Molecular sieve catalysts with diversified microenvironments embedding unique channel/cavity structure and acid properties, exhibit demonstrable features and advantages in the shape-selective catalysis of MTO. Especially, shape-selective catalysis over 8-MR and cavity-type zeolites with acidic supercage environment and narrow pore opening manifested special host-guest interaction between the zeolite catalyst and guest reactants, intermediates and products. This caused great differences in product distribution, catalyst deactivation and molecular diffusion, revealing the cavity-controlled methanol conversion over 8-MR and cavity-type zeolite catalyst. Furthermore, the dynamic and complicated cross-talk behaviors of catalyst material (coke)-reaction-diffusion over these types of zeolites determines the catalytic performance of the methanol conversion. In this review, we shed light on the cavity-controlled principle in the MTO reaction including cavity-controlled active intermediates formation, cavity-controlled reaction routes with the involvement of these intermediates in the complex reaction network, cavity-controlled catalyst deactivation and cavity-controlled diffusion. All these were exhibited by the MTO reaction performances and product selectivity over 8-MR and cavity-type zeolite catalysts. Advanced strategies inspired by the cavity-controlled principle were developed, providing great promise for the optimization and precise control of MTO process.

Approaching enzymatic catalysis with zeolites or how to select one reaction mechanism competing with others

Approaching the level of molecular recognition of enzymes with solid catalysts is a challenging goal, achieved in this work for the competing transalkylation and disproportionation of diethylbenzene catalyzed by acid zeolites. The key diaryl intermediates for the two competing reactions only differ in the number of ethyl substituents in the aromatic rings, and therefore finding a selective zeolite able to recognize this subtle difference requires an accurate balance of the stabilization of reaction intermediates and transition states inside the zeolite microporous voids. In this work we present a computational methodology that, by combining a fast high-throughput screeening of all zeolite structures able to stabilize the key intermediates with a more computationally demanding mechanistic study only on the most promising candidates, guides the selection of the zeolite structures to be synthesized. The methodology presented is validated experimentally and allows to go beyond the conventional criteria of zeolite shape-selectivity.

Molecular Views on Mechanisms of Brønsted Acid-Catalyzed Reactions in Zeolites

The Brønsted acidity of proton-exchanged zeolites has historically led to the most impactful applications of these materials in heterogeneous catalysis, mainly in the fields of transformations of hydrocarbons and oxygenates. Unravelling the mechanisms at the atomic scale of these transformations has been the object of tremendous efforts in the last decades. Such investigations have extended our fundamental knowledge about the respective roles of acidity and confinement in the catalytic properties of proton exchanged zeolites. The emerging concepts are of general relevance at the crossroad of heterogeneous catalysis and molecular chemistry. In the present review, emphasis is given to molecular views on the mechanism of generic transformations catalyzed by Brønsted acid sites of zeolites, combining the information gained from advanced kinetic analysis, in situ, and operando spectroscopies, and quantum chemistry calculations. After reviewing the current knowledge on the nature of the Brønsted acid sites themselves, and the key parameters in catalysis by zeolites, a focus is made on reactions undergone by alkenes, alkanes, aromatic molecules, alcohols, and polyhydroxy molecules. Elementary events of C-C, C-H, and C-O bond breaking and formation are at the core of these reactions. Outlooks are given to take up the future challenges in the field, aiming at getting ever more accurate views on these mechanisms, and as the ultimate goal, to provide rational tools for the design of improved zeolite-based Brønsted acid catalysts.

Heterogeneous iron catalyst for C(1)-H functionalization of 2-naphthols with primary aromatic alcohols

An iron oxide nanocatalyst supported on a potassium exchanged zeolite-Y (Fe₂O₃-KY) is an efficient and reusable catalyst that promotes the selective α-H functionalization of 2-naphthols with various aromatic primary alcohols. The reaction occurs at 110 °C in dichloroethane and requires 6 h for completion. The product yields were found to vary with respect to the nature of the substituents. Benzyl alcohols with electron-donating groups gave the highest yields of up to 90%.

High-Temperature Cracking of Pentene to Ethylene and Propylene over H-ZSM-5 Zeolites: Effect of Reaction Conditions and Mechanistic Insights

The effects of reaction conditions on the yield of ethylene and propylene from pentene cracking were investigated in a fixed-bed reactor at 500–750 °C and for a weight hourly space velocity (WHSV) of 15–83 h−1. The total yield of ethylene and propylene reached a maximum (67.8 wt%) at 700 °C and 57 h−1. In order to explore the reaction mechanism at high temperatures, a thermal/catalytic cracking proportion model was established. It was found that the proportion of pentene feed chemically adsorbed with the acid sites and cracked through catalytic cracking was above 88.4%, even at 750 °C. Ethylene and propylene in the products were mainly derived from catalytic cracking rather than thermal cracking at 650–750 °C. In addition, the suitable reaction network for pentene catalytic cracking was deduced and estimated. The results showed that the monomolecular cracking proportion increased from 1% at 500 °C to 95% at 750 °C. The high selectivity of ethylene and propylene at high temperatures was mainly due to the intensification of the monomolecular cracking reaction. After 20 times of regeneration, the acidity and pore structure of the zeolite had hardly changed, and the conversion of pentene remained above 80% at 650 °C.

Charge-separation driven mechanism via acylium ion intermediate migration during catalytic carbonylation in mordenite zeolite

By employing ab initio molecular dynamic simulations, solid-state NMR spectroscopy, and two-dimensional correlation analysis of rapid scan Fourier transform infrared spectroscopy data, a new pathway is proposed for the formation of methyl acetate (MA) via the acylium ion (i.e.,CH3 − C ≡ O+) in 12-membered ring (MR) channel of mordenite by an integrated reaction/diffusion kinetics model, and this route is kinetically and thermodynamically more favorable than the traditional viewpoint in 8MR channel. From perspective of the complete catalytic cycle, the separation of these two reaction zones, i.e., the C-C bond coupling in 8MR channel and MA formation in 12MR channel, effectively avoids aggregation of highly active acetyl species or ketene, thereby reducing undesired carbon deposit production. The synergistic effect of different channels appears to account for the high carbonylation activity in mordenite that has thus far not been fully explained, and this paradigm may rationalize the observed catalytic activity of other reactions.

Mechanistic insights into positional and skeletal isomerization of cyclohexene in the H-BEA zeolite

The isomerization of cycloalkenes via the formation of carbenium cations assisted by the Brønsted acid site (BAS) in zeolites is the vital reaction step in hydrocracking and hydroisomerization processes of the petrochemical industry. To understand the acid-catalyzed positional isomerization and skeletal isomerization of cycloalkenes via carbenium intermediates, a series of ab initio molecular dynamics (AIMD) simulations of cyclohexene within the H-BEA zeolite have been carried out. AIMD simulations combined with the enhanced sampling technique reveal that the half-chair conformer is the most stable conformation for cyclohexene within H-BEA. Free energy landscapes characterizing protonation/deprotonation, positional isomerization, and skeletal isomerization of cyclohexene have been mapped out at 413 K. The free energy barrier for the formation of carbenium is calculated to be 44 kJ mol^-1. The skeletal isomerization of cyclohexene to methylcyclopentylium via the protonated cyclopropane transition state involves four stages with a total free energy barrier of 134 kJ mol^-1. Further geometrical analysis provides additional information about the structural origin of free energy barriers.