Advanced Ruthenium-Based Electrocatalysts for NOx Reduction to Ammonia

Ammonia (NH3) is widely recognized as a crucial raw material for nitrogen-based fertilizer production and eco-friendly hydrogen-rich fuels. Currently, the Haber-Bosch process still dominates the worldwide industrial NH3 production, which consumes substantial energy and contributes to enormous CO2 emission. As an alternative NH3 synthesis route, electrocatalytic reduction of NOx species (NO3 -, NO2 -, and NO) to NH3 has gained considerable attention due to its advantages such as flexibility, low power consumption, sustainability, and environmental friendliness. This review timely summarizes an updated and critical survey of mechanism, design, and application of Ru-based electrocatalysts for NOx reduction. First, the reason why the Ru-based catalysts are good choice for NOx reduction to NH3 is presented. Second, the reaction mechanism of NOx over Ru-based materials is succinctly summarized. Third, several typical in situ characterization techniques, theoretical calculations, and kinetics analysis are examined. Subsequently, the construction of each classification of the Ru-based electrocatalysts according to the size of particles and compositions is critically reviewed. Apart from these, examples are given on the applications in the production of valuable chemicals and Zn-NOx batteries. Finally, this review concludes with a summary highlighting the main practical challenges relevant to selectivity and efficiency in the broad range of NOx concentrations and the high currents, as well as the critical perspectives on the fronter of this exciting research area.

Thermocatalytic epoxidation by cobalt sulfide inspired by the material's electrocatalytic activity for oxygen evolution reaction

New discoveries in catalysis by earth-abundant materials can be guided by leveraging knowledge across two sub-disciplines of heterogeneous catalysis: electrocatalysis and thermocatalysis. Cobalt sulfide has been reported to be a highly active electrocatalyst for the oxygen evolution reaction (OER). Under these oxidative conditions, cobalt sulfide forms oxidized surfaces that outperform directly prepared cobalt oxide in OER catalysis. We postulated that the catalytic activity of oxidized cobalt sulfide for OER could reflect a more general ability to catalyze O-transfer reactions. Herein, we show that cobalt sulfide (CoS x ) indeed catalyzes the epoxidation of cyclooctene, a thermal O-transfer reaction. Similarly to OER, the surface-oxidized CoS x formed under reaction conditions outperformed the directly prepared cobalt oxide, hydroxide, and oxyhydroxide for epoxidation catalysis. Another notable phenomenological parallel to OER was revealed by the electron paramagnetic resonance (EPR) analysis of all spent Co-based catalysts that showed significant structural changes and the formation of paramagnetic Co(ii) and Co(iv) species. Mechanistic investigations suggest that a higher density of Co(ii) and/or an easier formation of high-valent Co species in the case of surface-oxidized cobalt sulfide is responsible for its high activity as an epoxidation catalyst. Our results provide important insight into the surface chemistry of Co-based catalysts and show the potential of oxidized CoS x as an earth-abundant catalyst for O-transfer reactivity beyond OER. This work highlights the utility of bridging electrocatalysis and thermocatalysis for the development of more sustainable chemical processes.

Electrocatalysts for Inorganic and Organic Waste Nitrogen Conversion

Anthropogenic activities have disrupted the natural nitrogen cycle, increasing the level of nitrogen contaminants in water. Nitrogen contaminants are harmful to humans and the environment. This motivates research on advanced and decarbonized treatment technologies that are capable of removing or valorizing nitrogen waste found in water. In this context, the electrocatalytic conversion of inorganic- and organic-based nitrogen compounds has emerged as an important approach that is capable of upconverting waste nitrogen into valuable compounds. This approach differs from state-of-the-art wastewater treatment, which primarily converts inorganic nitrogen to dinitrogen, and organic nitrogen is sent to landfills. Here, we review recent efforts related to electrocatalytic conversion of inorganic- and organic-based nitrogen waste. Specifically, we detail the role that electrocatalyst design (alloys, defects, morphology, and faceting) plays in the promotion of high-activity and high-selectivity electrocatalysts. We also discuss the impact of wastewater constituents. Finally, we discuss the critical product analyses required to ensure that the reported performance is accurate.

Electrifying Hydroformylation Catalysts Exposes Voltage-Driven C-C Bond Formation

Electrochemical reactions can access a significant range of driving forces under operationally mild conditions and are thus envisioned to play a key role in decarbonizing chemical manufacturing. However, many reactions with well-established thermochemical precedents remain difficult to achieve electrochemically. For example, hydroformylation (thermo-HFN) is an industrially important reaction that couples olefins and carbon monoxide (CO) to make aldehydes. However, the electrochemical analogue of hydroformylation (electro-HFN), which uses protons and electrons instead of hydrogen gas, represents a complex C-C bond-forming reaction that is difficult to achieve at heterogeneous electrocatalysts. In this work, we import Rh-based thermo-HFN catalysts onto electrode surfaces to unlock electro-HFN reactivity. At mild conditions of room temperature and 5 bar CO, we achieve Faradaic efficiencies of up to 15% and turnover frequencies of up to 0.7 h-1. This electro-HFN rate is an order of magnitude greater than the corresponding thermo-HFN rate at the same catalyst, temperature, and pressure. Reaction kinetics and operando X-ray absorption spectroscopy provide evidence for an electro-HFN mechanism that involves distinct elementary steps relative to thermo-HFN. This work demonstrates a step-by-step experimental strategy for electrifying a well-studied thermochemical reaction to unveil a new electrocatalyst for a complex and underexplored electrochemical reaction.

Boosting Electrocatalytic Ammonia Synthesis via Synergistic Effect of Iron-Based Single Atoms and Clusters

Electrocatalytic reduction of nitrate to ammonia (NO3RR) is gaining attention for low carbon emissions and environmental protection. However, low ammonia production rate and poor selectivity have remained major challenges in this multi-proton coupling process. Herein, we report a facile strategy toward a novel Fe-based hybrid structure composed of Fe single atoms and Fe3C atomic clusters that demonstrates outstanding performance for synergistic electrocatalytic NO3RR. By operando synchrotron Fourier transform infrared spectroscopy and theoretical computation, we clarify that Fe single atoms serve as the active site for NO3RR, while Fe3C clusters facilitate H2O dissociation to provide protons (*H) for continued hydrogenation reactions. As a result, the Fe-based electrocatalyst exhibits ammonia Faradaic efficiency of nearly 100%, with a corresponding production rate of 24768 μg h-1 cm-2 at -0.4 V vs RHE, exceeding most reported metal-based catalysts. This research provides valuable guidance toward multi-step reactions.

Fe3O4 nanoparticle-decorated 3D pinewood-derived carbon for high-efficiency electrochemical nitrate reduction to ammonia

Electrochemical nitrate (NO3-) reduction is a sustainable pathway for ambient ammonia (NH3) synthesis while eliminating NO3- pollutants in water. However, the NO3- reduction reaction (NO3-RR) involves a complicated eight-electron transfer process, which needs highly selective and efficient electrocatalysts. This work describes the synthesis of Fe3O4 nanoparticle-decorated 3D pinewood-derived carbon (Fe3O4/PC) as a high-efficiency catalyst for the electroreduction of NO3- to NH3 at ambient reaction conditions. When tested in 0.1 M NaOH containing 0.1 M NO3-, the Fe3O4/PC obtains a large NH3 yield of 394.8 μmol h-1 cm-2 and high faradaic efficiency (FE) of 91.6% at -0.4 V. Significantly, Fe3O4/PC also delivers high stability.

Au Nanowires Decorated Ultrathin Co3 O4 Nanosheets toward Light-Enhanced Nitrate Electroreduction

Nitrate is a reasonable alternative instead of nitrogen for ammonia production due to the low bond energy, large water-solubility, and high chemical polarity for good absorption. Nitrate electroreduction reaction (NO₃ RR) is an effective and green strategy for both nitrate treatment and ammonia production. As an electrochemical reaction, the NO₃ RR requires an efficient electrocatalyst for achieving high activity and selectivity. Inspired by the enhancement effect of heterostructure on electrocatalysis, Au nanowires decorated ultrathin Co₃ O₄ nanosheets (Co₃ O₄ -NS/Au-NWs) nanohybrids are proposed for improving the efficiency of nitrate-to-ammonia electroreduction. Theoretical calculation reveals that Au heteroatoms can effectively adjust the electron structure of Co active centers and reduce the energy barrier of the determining step (*NO → *NOH) during NO₃ RR. As the result, the Co₃ O₄ -NS/Au-NWs nanohybrids achieve an outstanding catalytic performance with high yield rate (2.661 mg h^-1 mg_cat ^-1 ) toward nitrate-to-ammonia. Importantly, the Co₃ O₄ -NS/Au-NWs nanohybrids show an obviously plasmon-promoted activity for NO₃ RR due to the localized surface plasmon resonance (LSPR) property of Au-NWs, which can achieve an enhanced NH₃ yield rate of 4.045 mg h^-1 mg_cat ^-1 . This study reveals the structure-activity relationship of heterostructure and LSPR-promotion effect toward NO₃ RR, which provide an efficient nitrate-to-ammonia reduction with high efficiency.

Iron Nanoparticles Protected by Chainmail-structured Graphene for Durable Electrocatalytic Nitrate Reduction to Nitrogen

The electrochemical nitrate reduction reaction (NO₃ RR) is an appealing technology for regulating the nitrogen cycle. Metallic iron is one of the well-known electrocatalysts for NO₃ RR, but it suffers from poor durability due to leaching and oxidation of iron during the electrocatalytic process. In this work, a graphene-nanochainmail-protected iron nanoparticle (Fe@Gnc) electrocatalyst is reported. It displays superior nitrate removal efficiency and high nitrogen selectivity. Notably, the catalyst delivers exceptional stability and durability, with the nitrate removal rate and nitrogen selectivity remained ≈96 % of that of the first time after up to 40 cycles (24 h for one cycle). As expected, the conductive graphene nanochainmail provides robust protection for the internal iron active sites, allowing Fe@Gnc to maintain its long-lasting electrochemical nitrate catalytic activity. This research proposes a workable solution for the scientific challenge of poor lasting ability of iron-based electrocatalysts in large-scale industrialization.