Facet-dependent synthesis of H2O2 from H2 and O2 over single Pt atom-modified Pd nanocrystal catalysts

Hydrogen peroxide (H2O2) is one of the most valuable clean energy sources with a rapidly growing requirement in industry and daily life. The direct synthesis of H2O2 from hydrogen and oxygen is considered to be an economical and environmentally friendly manufacturing route to replace the traditional anthraquinone method, although it remains a formidable challenge owing to low H2O2 selectivity and production. Here, we report a catalyst consisting of Pd(111) nanocrystals on TiO2 modified with single Pt atoms (Pt1Pd(111)/TiO2), which displays outstanding reactivity, producing 1921.3 μmol of H2O2, a H2 conversion of 62.2% and H2O2 selectivity of 80.3% over 30 min. Kinetic and isotope experiments confirm that the extraordinary catalytic properties are due to stronger H2 activation (the rate-determining step). DFT calculations confirm that Pt1Pd(111) exhibits lower energy barriers for H2 dissociation and two-step O2 hydrogenation, but higher energy barriers for side reactions than Pt1Pd(100), demonstrating clear facet dependence and resulting in greater selectivity and amount of H2O2 produced.

Enhancing Pd Catalytic Activity by Amine Group Modification for Efficient Direct Synthesis of H2O2

A great deal of research has been carried out on the design of Pd-based catalysts in the direct synthesis of H2O2, mainly for the purpose of improving the H2O2 selectivity by weakening the activation energy on the Pd active site and thus inhibiting the dissociation of the O-O bonds in O2*, OOH*, and HOOH*. However, this often results in insufficient activation energy for the reaction between H2 and O2 on Pd, leading to difficulties in improving both the selectivity and productivity of H2O2 simultaneously. Based on this, this study reports an efficient catalyst composed of amine-functionalized SBA-15-supported Pd. The strong metal-support interaction not only makes the PdNPs highly dispersed with more Pd active sites but also improves the stability of the catalyst. The amine group modification increases the proportion of Pd0, further enhancing Pd activity and promoting the adsorption and conversion of H2 and O2 on Pd, thereby significantly increasing H2O2 productivity. Additionally, the density-functional theory simulation results showed that due to the hydrogen-bonding force between the amine group and H2O2, this particular anchoring effect would make the hydrogenation and decomposition of H2O2 effectively suppressed. Ultimately, both the selectivity and productivity of H2O2 are improved simultaneously.

Selective Oxidation Using In Situ-Generated Hydrogen Peroxide

ConspectusHydrogen peroxide (H2O2) for industrial applications is manufactured through an indirect process that relies on the sequential reduction and reoxidation of quinone carriers. While highly effective, production is typically centralized and entails numerous energy-intensive concentration steps. Furthermore, the overhydrogenation of the quinone necessitates periodic replacement, leading to incomplete atom efficiency. These factors, in addition to the presence of propriety stabilizing agents and concerns associated with their separation from product streams, have driven interest in alternative technologies for chemical upgrading. The decoupling of oxidative transformations from commercially synthesized H2O2 may offer significant economic savings and a reduction in greenhouse gas emissions for several industrially relevant processes. Indeed, the production and utilization of the oxidant in situ, from the elements, would represent a positive step toward a more sustainable chemical synthesis sector, offering the potential for total atom efficiency, while avoiding the drawbacks associated with current industrial routes, which are inherently linked to commercial H2O2 production. Such interest is perhaps now more pertinent than ever given the rapidly improving viability of green hydrogen production.The application of in situ-generated H2O2 has been a long-standing goal in feedstock valorization, with perhaps the most significant interest placed on propylene epoxidation. Until very recently a viable in situ alternative to current industrial oxidative processes has been lacking, with prior approaches typically hindered by low rates of conversion or poor selectivity toward desired products, often resulting from competitive hydrogenation reactions. Based on over 20 years of research, which has led to the development of catalysts for the direct synthesis of H2O2 that offer high synthesis rates and >99% H2 utilization, we have recently turned our attention to a range of oxidative transformations where H2O2 is generated and utilized in situ. Indeed, we have recently demonstrated that it is possible to rival state-of-the-art industrial processes through in situ H2O2 synthesis, establishing the potential for significant process intensification and considerable decarbonization of the chemical synthesis sector.We have further established the potential of an in situ route to both bulk and fine chemical synthesis through a chemo-catalytic/enzymatic one-pot approach, where H2O2 is synthesized over heterogeneous surfaces and subsequently utilized by a class of unspecific peroxygenase enzymes for C-H bond functionalization. Strikingly, through careful control of the chemo-catalyst, it is possible to ensure that competitive, nonenzymatic pathways are inhibited while also avoiding the regiospecific and selectivity concerns associated with current energy-intensive industrial processes, with further cost savings associated with the operation of the chemo-enzymatic approach at near-ambient temperatures and pressures. Beyond traditional applications of chemo-catalysis, the efficacy of in situ-generated H2O2 (and associated oxygen-based radical species) for the remediation of environmental pollutants has also been a major interest of our laboratory, with such technology offering considerable improvements over conventional disinfection processes.We hope that this Account, which highlights the key contributions of our laboratory to the field over recent years, demonstrates the chemistries that may be unlocked and improved upon via in situ H2O2 synthesis and it inspires broader interest from the scientific community.

Methane Oxidation to Methanol

The direct transformation of methane to methanol remains a significant challenge for operation at a larger scale. Central to this challenge is the low reactivity of methane at conditions that can facilitate product recovery. This review discusses the issue through examination of several promising routes to methanol and an evaluation of performance targets that are required to develop the process at scale. We explore the methods currently used, the emergence of active heterogeneous catalysts and their design and reaction mechanisms and provide a critical perspective on future operation. Initial experiments are discussed where identification of gas phase radical chemistry limited further development by this approach. Subsequently, a new class of catalytic materials based on natural systems such as iron or copper containing zeolites were explored at milder conditions. The key issues of these technologies are low methane conversion and often significant overoxidation of products. Despite this, interest remains high in this reaction and the wider appeal of an effective route to key products from C-H activation, particularly with the need to transition to net carbon zero with new routes from renewable methane sources is exciting.

Improving Catalytic Activity towards the Direct Synthesis of H2O2 through Cu Incorporation into AuPd Catalysts

With a focus on catalysts prepared by an excess-chloride wet impregnation procedure and supported on the zeolite ZSM-5(30), the introduction of low concentrations of tertiary base metals, in particular Cu, into supported AuPd nanoparticles can be observed to enhance catalytic activity towards the direct synthesis of H2O2. Indeed the optimal catalyst formulation (1%AuPd(0.975)Cu(0.025)/ZSM-5) is able to achieve rates of H2O2 synthesis (115 molH2O2kgcat−1h−1) approximately 1.7 times that of the bi-metallic analogue (69 molH2O2kgcat−1h−1) and rival that previously reported over comparable materials which use Pt as a dopant. Notably, the introduction of Cu at higher loadings results in an inhibition of performance. Detailed analysis by CO-DRFITS and XPS reveals that the improved performance observed over the optimal catalyst can be attributed to the electronic modification of the Pd species and the formation of domains of a mixed Pd2+/Pd0 oxidation state as well as structural changed within the nanoalloy.

Protonated g-C3N4 coated Co9S8 heterojunction for photocatalytic H2O2 production

Photocatalytic H₂O₂ production is an eco-friendly technique because only H₂O, molecular O₂ and light are involved. However, it still confronts the challenges of the unsatisfactory productivity of H₂O₂ and the dependence on organic electron donors or high purity O₂, which restrict the practical application. Herein, we construct a type-II heterojunction of the protonated g-C₃N₄ coated Co₉S₈ semiconductor for photocatalytic H₂O₂ production. The ultrathin g-C₃N₄ uniformly spreads on the surface of the dispersed Co₉S₈ nanosheets by a two-step method of protonation and dip-coating, and exhibits improved photogenerated electrons transportability and e^--h⁺ pairs separation ability. The photocatalytic system can achieve a considerable productivity of H₂O₂ to 2.17 mM for 5 h in alkaline medium in the absence of the organic electron donors and pure O₂. The optimal photocatalyst also obtains the highest apparent quantum yield (AQY) of 18.10% under 450 nm of light irradiation, as well as a good reusability. The contribution of the type-II heterojunction is that the migrations of electrons and holes within the interface between g-C₃N₄ and Co₉S₈ matrix promote the separation of photocarriers, and another channel is also opened for H₂O₂ generation. The accumulated electrons in conduction band (CB) of Co₉S₈ contribute to the major channel of two-electron reduction of O₂ for H₂O₂ production. Meanwhile, the electrons in CB of g-C₃N₄ participate in the single electron reduction of O₂ as an auxiliary channel to enhance the H₂O₂ production.