Recent Developments on Cationic Polymerization of Vinyl Ethers

In recent times, the evolution of cationic polymerization has taken a multidirectional approach, with the development of cationic reversible addition-fragmentation chain transfer (RAFT) polymerization. In contrast to the conventional cationic polymerization methods, which were typically carried out under inert atmospheres and low temperatures, various novel polymerization techniques have been developed where the reactions are carried out in open air, operate at room temperature, are cost-effective, and are environmentally friendly. Besides, several external stimuli, such as heat, light, chemicals, electrical potential, etc. have been employed to activate and control the polymerization process. It also enables the combination of cationic polymerization with other polymerization methods in a single reaction vessel, eliminating the necessity for isolation and purification during intermediate steps. In addition, significant advancements have been made through various modifications in catalyst systems, resulting in polymers with an exceptionally high level of stereoregularity. This review article comprehensively analyses the recent developments in cationic polymerization, encompassing their applications and offering insights into future perspectives.

Zinc-Mediated Living Cationic Polymerization

Here, we present a facile and robust method for living cationic polymerization using zinc wire as a catalyst precursor. Well-defined poly(vinyl ether)s with various molecular weights and narrow molecular weight distributions (Đ < 1.10) can be achieved at room temperature. Excellent living characteristics were observed in kinetic and chain extension experiments. Mechanistic investigations revealed that the polymerization was catalyzed by the in situ generation of trace zinc ions, which is the key to polymerization under mild conditions. The utilization of zinc wire offers several advantages, including reusability, easy separation and low metal residue. Furthermore, we extended the application of this method in continuous flow polymerization, opening up a promising avenue for scalable and efficient industrial production under mild conditions.

Visible-Light-Induced Cationic Polymerization of Isobutylene: A Route toward the Synthesis of End-Functional Polyisobutylene

The visible-light-induced cationic polymerization of isobutylene with a dimanganese decacarbonyl (Mn2(CO)10)/diphenyl iodonium hexafluorophosphate (Ph2I+PF6-) photoinitiating system in a CH2Cl2/n-hexane mixture at -30 °C was reported. It was shown that polymerization is initiated by chloromethylisobutyl carbocations generated by the oxidation of chloromethylisobutyl radicals by Ph2I+PF6-. The latter are formed via chlorine abstraction from solvent (CH2Cl2) by MnCO5· radicals, which are generated by the photoinduced decomposition of Mn2(CO)10, followed by single isobutylene addition. This initiating system allowed us to synthesize valuable low molecular weight polyisobutylene with a relatively low polydispersity (Mn = 2000-3000 g mol-1; Đ < 1.7) and high content of exo-olefin end groups (up to 90%). The molecular weight of polyisobutylenes could be easily controlled in the range from 2000 to 12000 g mol-1 by changing the diphenyl iodonium salt concentration. Poly(β-pinene) with Mn = 5000 g mol-1 and Đ ∼ 2.0 was successfully synthesized using the same photoinitiating system.

Fast Living 3D Printing via Free Radical Promoted Cationic RAFT Polymerization

The application of reversible deactivation radical polymerization techniques in 3D printing is emerging as a powerful method to build "living" polymer networks, which can be easily postmodified with various functionalities. However, the building speed of these systems is still limited compared to commercial systems. Herein, a digital light processing (DLP)-based 3D printing system via photoinduced free radical-promoted cationic reversible addition-fragmentation chain transfer polymerization of vinyl ethers, which can build "living" objects by a commercial DLP 3D printer at a relatively fast building speed (12.99 cm h^-1 ), is reported. The polymerization behavior and printing conditions are studied in detail. The livingness of the printed objects is demonstrated by spatially controlled postmodification with a fluorescent monomer.

Synthesis and Degradation of Vinyl Polymers with Evenly Distributed Thioacetal Bonds in Main Chains: Cationic DT Copolymerization of Vinyl Ethers and Cyclic Thioacetals

We report a novel method to synthesize degradable poly(vinyl ether)s with cleavable thioacetal bonds periodically arranged in the main chains using controlled cationic copolymerization of vinyl ethers with a 7-membered cyclic thioacetal (7-CTA) via degenerative chain transfer (DT) to the internal thioacetal bonds. The thioacetal bonds, which are introduced into the main chain by cationic ring-opening copolymerization of 7-CTA with vinyl ethers, serve as in-chain dormant species to allow homogeneous propagation of vinyl ethers for all internal segments to afford copolymers with controlled overall and segmental molecular weights. The obtained polymers can be degraded into low- and controlled-molecular-weight polymers with narrow molecular weight distributions via hydrolysis. Various vinyl ethers with hydrophobic, hydrophilic, and functional pendants are available. Finally, one-pot synthesis of multiblock copolymers and their degradation into diblock copolymers are also achieved.

Monophosphoniums as Effective Photoredox Organocatalysts for Visible Light-Regulated Cationic RAFT Polymerization

Visible light-regulated metal-free polymerizations have attracted considerable attention for macromolecular syntheses in recent years. However, few organic photocatalysts show high efficiency and strict photocontrol in cationic polymerizations. Herein, we introduce monophosphonium-doped polycyclic arenes as an organic photocatalyst, which features the high tunability, broad redox window, long excited state lifetime, and excellent temporal control in the cationic reversible addition-fragmentation chain transfer polymerization of vinyl ethers. A correlation of the catalytic performance and the photophysical and electrochemical properties of photocatalysts is also discussed.

Organocatalytic cationic degenerate chain transfer polymerization of vinyl ethers with excellent temporal control

A photo-controlled cationic degenerate chain transfer polymerization of vinyl ethers has been developed by using a bisphosphonium organophotocatalyst.