Electrochemical synthesis of biobased polymers and polymer building blocks from vanillin

Electrochemical Hydrodimerization of Lignocellulose-Derived Carbonyls in Aqueous Electrolytes for Biobased Polymer and Long-chained Synfuel Production: A Review

The transformation from fossil resources, crude oil and natural gas to biomass-derived feedstocks is an urgent and major challenge for the chemical industry. The valorization of lignocellulose as renewable resource is a promising pathway offering access to a wide range of platform chemicals, such as vanillin, furfural and 5-HMF. The subsequent conversion of such platform chemicals is one crucial step in the value-added chain. The electrochemical hydrodimerization (EHD) is a sustainable tool for C-C coupling of these chemicals to their corresponding hydrodimers hydrovanilloin, hydrofuroin and 5,5'-bis(hydroxymethyl)hydrofuroin (BHH). This review covers the current state of art concerning the mechanism of the electrochemical reduction of biobased aldehydes and studies targeting the electrochemical production of these hydrodimers in aqueous media. Moreover, the subsequent conversion of these hydrodimers to valuable additives, polymers and long carbon chain synfuels will be summarized offering a broad scope for their application in the chemical industry.

Electroreduction of divanillin to polyvanillin in an electrochemical flow reactor

The electrochemical conversion of biobased intermediates offers an attractive and sustainable process for the production of green chemicals. One promising synthesis route is the production of the total vanillin-based polymer polyvanillin, which can be produced by electrochemical pinacolization of divanillin (5-5´bisvanillyl). Divanillin can be easily enzymatically generated from vanillin, a renewable intermediate accessible from lignin on an industrial scale. This study investigates systematically the electrochemical production of polyvanillin in a divided plane parallel flow reactor in recirculation mode. Several analytic methods, such as online UV-VIS spectroscopy, size exclusion chromatography (SEC), 2D-NMR (HSQC, 13C/1H), TGA and DSC were used to monitor the reaction progress and to characterize the reaction products under different galvanostatic reaction conditions revealing new insights into the reaction mechanism and structural features of the polymer. Further, by using an electrochemical engineering-based approach determining the limiting current densities, we readily achieved high current densities over 50 mA cm-2 for the polyvanillin synthesis and reached averaged molecular weights up to Mw = 4100 g mol-1 and Mn = 2700 g mol-1. The cathodic polymerization to polyvanillin offers an innovative approach for the electrochemical production of biobased polymers presented on flow cell level.