Fabrication and characterisation of a silicon-borosilicate glass microfluidic device for synchrotron-based hard X-ray spectroscopy studies

Research on Integrated 3D Printing of Microfluidic Chips

Microfluidic chips have the advantages of miniaturization, integration, and portability, and are widely used in the early diagnosis of major diseases, personalized medical treatment, environmental detection, health quarantine, and other fields. The existing microfluidic chip manufacturing process is difficult to operate because of complex three-dimensional channels, complicated manufacturing steps, limited printing materials, the difficulty of operating the bonding process, and the need to purchase expensive new equipment. In this paper, an integrated molding method for microfluidic chips that integrates 3D printing and polymer dissolution technology is proposed. First, the channel mold of poly(vinyl alcohol) (PVA) or high impact polystyrene (HIPS) is dissolved to complete the manufacturing of the microfluidic chip channel. The integrated 3D-forming method of microfluidic chips proposed in this paper can manufacture microchannels inside the microfluidic chip, avoid the bonding process, and eliminate the need for rapid alignment of microchannels, material modification, and other operations, thus improving the stability of the process. Finally, by comparing the microchannels made by PVA and HIPS, it is concluded that the quality of the microchannels made by HIPS is obviously better than that made by PVA. This paper provides a new idea for the fabrication of microfluidic chips and the application of HIPS.

A new fuzzy rule based multi-objective optimization method for cross-scale injection molding of protein electrophoresis microfluidic chips

Injection molding is one of the most promising technologies for the large-scale production and application of polymeric microfluidic chips. The multi-objective optimization of injection molding process for substrate and cover plate on protein electrophoresis microfluidic chip is performed to solve the problem that the forming precision is difficult to coordinate because of the cross-scale structure characteristics for chip in this paper. The innovation for this research is that an optimization approach and a detailed fuzzy rule determination method are proposed in multi-objective optimization for protein electrophoresis microfluidic chip. In more detail, firstly, according to the number and level of process parameters, the orthogonal experimental design is carried out. Then, the experiments are performed. Secondly, the grey relational analysis (GRA) approach is employed to process the response data to gain the grey relational coefficient (GRC). Thirdly, the grey fuzzy decision making method which combines triangular membership function and gaussian membership function is adopted to obtain the grey fuzzy grade (GFG). After that, the optimal scheme of process parameters was predicted by the grey fuzzy grade analysis. Finally, the superiority of Taguchi grey fuzzy decision making method are verified by comparing the results of original scheme, optimal scheme and prediction scheme. As a result, compared with the original design, the residual stress of substrate plate (RSS), residual stress of cover plate (RSC), warpage of substrate plate (WS), warpage of cover plate (WC) and replication fidelity of microchannel for substrate plate (RFM) on the prediction scheme for Taguchi grey fuzzy decision making method were reduced by 32.816%, 29.977%, 88.571%, 74.390% and 46.453%, respectively.

Microfluidic Nanomaterial Synthesis and In Situ SAXS, WAXS, or SANS Characterization: Manipulation of Size Characteristics and Online Elucidation of Dynamic Structural Transitions

With the ability to cross biological barriers, encapsulate and efficiently deliver drugs and nucleic acid therapeutics, and protect the loaded cargos from degradation, different soft polymer and lipid nanoparticles (including liposomes, cubosomes, and hexosomes) have received considerable interest in the last three decades as versatile platforms for drug delivery applications and for the design of vaccines. Hard nanocrystals (including gold nanoparticles and quantum dots) are also attractive for use in various biomedical applications. Here, microfluidics provides unique opportunities for the continuous synthesis of these hard and soft nanomaterials with controllable shapes and sizes, and their in situ characterization through manipulation of the flow conditions and coupling to synchrotron small-angle X-ray (SAXS), wide-angle scattering (WAXS), or neutron (SANS) scattering techniques, respectively. Two-dimensional (2D) and three-dimensional (3D) microfluidic devices are attractive not only for the continuous production of monodispersed nanomaterials, but also for improving our understanding of the involved nucleation and growth mechanisms during the formation of hard nanocrystals under confined geometry conditions. They allow further gaining insight into the involved dynamic structural transitions, mechanisms, and kinetics during the generation of self-assembled nanostructures (including drug nanocarriers) at different reaction times (ranging from fractions of seconds to minutes). This review provides an overview of recently developed 2D and 3D microfluidic platforms for the continuous production of nanomaterials, and their simultaneous use in in situ characterization investigations through coupling to nanostructural characterization techniques (e.g., SAXS, WAXS, and SANS).