Hierarchically porous and mechanically stable monoliths from ordered mesoporous silica and their water filtration potential

Graphene-Oxide-Grafted Natural Phosphate Support as a Low-Cost Ceramic Membrane for the Removal of Anionic Dyes from Simulated Textile Effluent

A novel natural phosphate/graphene oxide (GO) composite membrane was successfully fabricated using two steps: (i) silane chemical grafting and (ii) dip-coating of a GO solution. First, the low-cost disk ceramic support used in this work was fabricated out of Moroccan natural phosphate, and its properties were thoroughly characterized. The optimized ceramic support was sintered at 1100 °C following a specific heat treatment based on thermogravimetric analysis (TGA) and differential thermal analysis (DTA); it exhibited a permeability of 953.33 L/h·m²·bar, a porosity of 24.55%, an average pore size of 2.45 μm and a flexural strength of 22.46 MPa. The morphology analysis using SEM showed that the GO layer was homogenously coated on the crack-free Moroccan phosphate support with a thickness of 2.8 μm. The Fourier transform infrared spectrometer (FT-IR) results showed that modification with silane could improve the interfacial adhesion between the GO membrane and the ceramic support. After coating with GO on the surface, the water permeability was reduced to 31.93 L/h·m²·bar (i.e., by a factor of 142). The prepared GO/ceramic composite membrane exhibited good efficiency in the rejection of a toxic azo dye Congo Red (CR) (95.2%) and for a simulated dye effluent (87.6%) under industrial conditions. The multi-cycle filtration tests showed that the rejection rate of CR dye remained almost the same for four cycles. Finally, the flux recovery was also studied. After 1 h of water cleaning, the permeate flux recovered, increased significantly, and then remained stable.

Impact of Physical and Chemical Modification of the Surface of Porous Al2O3 Ceramic Membranes on the Quality of Transferred HSMG® and CVD Graphene

Graphene transfer onto ceramics, like Si/SiO₂, is well-developed and described in the literature. However, it is problematic for other ceramic materials (e.g., Al₂O₃ and ZrO₂), especially porous ones. In this case, it is mainly due to poor adhesion to the substrate, resulting in strong degradation of the graphene. For these reasons, the research topic of this study was undertaken. This article presents research on the development of the methodology of graphene transfer onto ceramic Al₂O₃ surfaces. Polycrystalline graphene chemical vapour deposition (CVD) monolayer and quasimonocrystalline high-strength metallurgical graphene (HSMG^®) synthesised on liquid copper were used. When developing the transfer methodology, the focus was on solving the problem of graphene adhesion to the surface of this type of ceramic, and thus reducing the degree of graphene deterioration at the stage of producing a ceramic-graphene composite, which stands in the way of its practical use. Plasma and chemical ceramic surface modification were applied to change its hydrophobicity, and thus to improve the adhesion between the graphene and ceramic. The modification included the use of dielectric barrier discharge (DBD) plasma, oxygen plasma (RF PACVD method - Radio Frequency Plasma Assisted Chemical Vapour Deposition), and hydrofluoric acid treatment. Changes in surface properties caused by the modifications were determined by measuring the contact angle and (in the case of chemical modification) measuring the degree of surface development. The effectiveness of the applied surface preparation methodology was evaluated based on the damage degree of CVD and HSMG^® graphene layer transferred onto modified Al₂O₃ using optical microscopy and Raman spectroscopy. The best average I_D/I_G ratio for the transferred HSMG^® graphene was obtained after oxygen plasma modification (0.63 ± 0.18) and for CVD, graphene DBD plasma was the most appropriate method (0.17 ± 0.09). The total area of graphene defects after transfer to Al₂O₃ was the smallest for HSMG^® graphene after modification with O₂ plasma (0.251 mm²/cm²), and for CVD graphene after surface modification with DBD plasma (0.083 mm²/cm²).