Green inhibitor of carbon steel corrosion in 1 M hydrochloric acid: Eruca sativa seed extract (experimental and theoretical studies)

A new study on the corrosion inhibition mechanism of green walnut husk extract as an agricultural waste for steel protection in HCl solution

In this study, green walnut husk (GWH) extract was explored as a cost-effective (waste-agricultural) and eco-friendly inhibitor to increase the corrosion resistance of carbon steel in a 1 M HCl solution. Electrochemical impedance spectroscopy, weight change, and potentiodynamic polarization (PDP) tests were utilized to examine the electrochemical behavior of steel substrates with and without the inhibitor. Atomic force microscopy (AFM), field emission scanning microscopy, Fourier-transform infrared spectroscopy (FTIR), and X-ray diffraction (XRD) were performed to analyze corroded surface structures with and without the inhibitor. This inhibitor was found to be 27-82 % efficient in increasing the corrosion resistance of the steel substrates. When the temperature of the solution was increased from 303 to 323 K, the retardation coefficient decreased due to the physical adsorption of GWH molecules on the surface. The results indicated that GWH acted as a mixed inhibitor, and its adsorption on the surface followed the Langmuir model. AFM measurements showed that the roughness of corroded surfaces decreased by approximately 22 % when the GWH concentration was at its optimum level of 400 ppm. Thermodynamic studies displayed a decrease in the corrosion reaction's activation energy of about 25 %. FTIR and XRD patterns of corroded surfaces represented that hydrated iron chloride was the dominant corrosion product. Furthermore, the results provided insight into the GWH adsorption mechanism.

Cysteine as an Eco-Friendly Anticorrosion Inhibitor for Mild Steel in Various Acidic Solutions: Electrochemical, Adsorption, Surface Analysis, and Quantum Chemical Calculations

The corrosion of iron in acidic environments has a negative impact on global industry. Herewith, the inhibitory effect of cysteine (Cys.) on mild steel (MSL) corrosion in different acidic solutions (1 M HCl, 1 M H2SO4, and 1 M H3PO4) was investigated through weight loss, potentiodynamic polarization (PDP), electrochemical impedance spectroscopy, scanning electron microscopy (SEM), and theoretical calculations. The measurement results indicated that the adsorption of Cys. molecules on the metal surface caused corrosion inhibition. As a result, a protective layer or insoluble compound, or both, is obtained, blocking the active sites, preventing corrosion. The effectiveness (IE %) of the Cys. was enhanced by increasing concentration and lowering temperature. The maximum IE % of inhibition at 1 × 10-2 M of Cys. obtained are 97.3, 89.7, and 84.4% in HCl, H3PO4, and H2SO4 solutions, respectively. At the same inhibitor concentration, the double-layer capacity decreased, and the charge-transfer resistance increased from 17.17 to 188.5, 3.564 to 31.91, and 1.325 to 8.715 Ω cm2 in HCl, H3PO4, and H2SO4 solutions, respectively. Adsorption and PDP studies confirmed that it obeys the Langmuir adsorption isotherm and acts as a mixed-type inhibitor of physicochemical nature. The corresponding thermodynamic and kinetic parameters were also calculated and discussed. Moreover, the inhibitory effect on the surface was inspected by SEM. The findings demonstrated that the order of IE % using Cys as anticorrosion agent for MSL is HCl > H3PO4 > H2SO4 solutions.

Corrosion protection properties of tetraphenylethylene-based inhibitors toward carbon steel in acidic medium

Four novel corrosion inhibitors (1, 2, 3 and 4) integrating different tetraphenylethylene (TPE) cations and thiocyanate (SCN^-) anions were developed. Weight-loss and electrochemical measurements were employed to assess their protective properties toward carbon steel in 0.5 M H₂SO₄, revealing them as effective corrosion inhibitors in the order of 3 > 4 > 2 > 1, with the inhibition efficiencies of 2, 3 and 4 all exceeding 97%. The inhibitory effect could be attributed to hard and soft acids and bases theory and the synergistic effect of the charged ingredients. The efficiency trend of the corrosion inhibition, as well as inhibition mechanism, was verified by multi-scaled theoretical simulations combined with grand canonical Monte Carlo and molecular dynamic methods.

Electrochemical Corrosion Behaviour of X70 Steel under the Action of Capillary Water in Saline Soils

In this paper, the electrochemical corrosion behavior of X70 steel in saline soil under capillary water was simulated by a Geo-experts one-dimensional soil column instrument. A volumetric water content sensor and conductivity test were used to study the migration mechanism of water and salt (sodium chloride) under the capillary water. The electrochemical corrosion behavior of the X70 steel in the corrosion system was analyzed by electrochemical testing as well as the macroscopic and microscopic corrosion morphology of the steel. The test results showed that the corrosion behavior of X70 steel was significantly influenced by the rise of capillary water. In particular, the wetting front during the capillary water rise meant that the X70 steel was located at the three-phase solid/liquid/gas interface at a certain location, which worsened its corrosion behavior. In addition, after the capillary water was stabilized, the salts were transported with the capillary water to the top of the soil column. This resulted in the highest salt content in the soil environment and the most severe corrosion of the X70 steel at this location.