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Wang ZG, Huo Y, Nan HF, Zhang G, Gao J, Xu L, Li CH, Xu JZ, Li ZM. Constructing the Snail Shell-Like Framework in Thermal Interface Materials for Enhanced Through-Plane Thermal Conductivity. ACS APPLIED MATERIALS & INTERFACES 2024. [PMID: 39205497 DOI: 10.1021/acsami.4c12033] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 09/04/2024]
Abstract
Melioration of the through-plane thermal conductivity (TC) of thermal interface materials (TIMs) is a sore need for efficient heat dissipation to handle an overheating concern of high-power-density electronics. Herein, we constructed a snail shell-like thermal conductive framework to facilitate vertical heat conduction in TIMs. With inspiration from spirally growing calcium carbonate platelets of snail shells, a facile double-microrod-assisted curliness method was developed to spirally coil boron nitride nanosheet (BNNS)/aramid nanofiber (ANF) laminates where interconnected BNNSs lie along the horizontal plane. Thus, vertical alignment of BNNSs in the resultant TIM was achieved, exhibiting a through-plane TC enhancement of ∼100% compared to the counterpart with randomly distributed BNNSs at the same BNNS addition (50 wt %). The Foygel's nonlinear model revealed that this unique snail shell-like BNNS framework reduced interfacial thermal resistance by 4 orders of magnitude. Our TIM showed superior interfacial thermal dissipation efficiency, leading to a temperature reduction of 42.6 °C for the LED chip compared to the aforementioned counterpart. Our work paves a valuable way for fabricating high-performance TIMs to ensure reliable operation of electrical devices.
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Affiliation(s)
- Zhi-Guo Wang
- School of Aeronautics and Astronautics, Sichuan University, Chengdu 610065, China
| | - Yaonan Huo
- Hefei Hualing Co., Ltd., Hefei 230601, China
| | - Hai-Feng Nan
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, China
| | - Guoqiang Zhang
- School of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225002, China
| | - Jiefeng Gao
- School of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225002, China
| | - Ling Xu
- School of Aeronautics and Astronautics, Sichuan University, Chengdu 610065, China
- Guangdong DFP New Material Group Co., Ltd., Shantou 515041, China
| | - Chun-Hua Li
- Guangdong DFP New Material Group Co., Ltd., Shantou 515041, China
| | - Jia-Zhuang Xu
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, China
| | - Zhong-Ming Li
- West China Hospital/West China School of Medicine, Sichuan University, Chengdu 610041, China
- State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, China
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Zhang F, Li N, Shi JF, Wang YY, Yan DX, Li ZM. Cation Bimetallic MOF Anchored Carbon Fiber for Highly Efficient Microwave Absorption. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2024; 20:e2312135. [PMID: 38501794 DOI: 10.1002/smll.202312135] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/26/2023] [Revised: 02/29/2024] [Indexed: 03/20/2024]
Abstract
Carbon fiber (CF) is a potential microwave absorption (MA) material due to the strong dielectric loss. Nevertheless, owing to the high conductivity, poor impedance matching of carbon-based materials results in limited MA performance. How to solve this problem and achieve excellent MA performance remains a principal challenge. Herein, taking full advantage of CF and excellent impedance matching of bimetallic metal-organic frameworks (MOF) derivatives layer, an excellent microwave absorber based on micron-scale 1D CF and NiCoMOF (CF@NiCoMOF-800) is developed. After adjusting the oxygen vacancies of the bimetallic MOF, the resultant microwave absorber presented excellent MA properties including the minimum reflection loss (RLmin) of -80.63 dB and wide effective absorption bandwidth (EAB) of 8.01 GHz when its mass percent is only 5 wt.% and the thickness is 2.59 mm. Simultaneously, the mechanical properties of the epoxy resin (EP)-based coating with this microwave absorber are effectively improved. The hardness (H), elastic modulus (E), bending strength, and compressive strength of CF@NiCoMOF-800/EP coating are 334 MPa, 5.56 GPa, 82.2 MPa, and 135.8 MPa, which is 38%, 15%, 106% and 53% higher than EP coating. This work provides a promising solution for carbon materials achieving excellent MA properties and mechanical properties.
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Affiliation(s)
- Feng Zhang
- School of Aeronautics and Astronautics, Robotic Satellite Key Laboratory of Sichuan Province, Sichuan University, Chengdu, 610065, China
| | - Nan Li
- School of Aeronautics and Astronautics, Robotic Satellite Key Laboratory of Sichuan Province, Sichuan University, Chengdu, 610065, China
| | - Jun-Feng Shi
- School of Aeronautics and Astronautics, Robotic Satellite Key Laboratory of Sichuan Province, Sichuan University, Chengdu, 610065, China
| | - Yue-Yi Wang
- School of Aeronautics and Astronautics, Robotic Satellite Key Laboratory of Sichuan Province, Sichuan University, Chengdu, 610065, China
| | - Ding-Xiang Yan
- School of Aeronautics and Astronautics, Robotic Satellite Key Laboratory of Sichuan Province, Sichuan University, Chengdu, 610065, China
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing, 10029, China
| | - Zhong-Ming Li
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, 610065, China
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Singh B, Han J, Meziani MJ, Cao L, Yerra S, Collins J, Dumra S, Sun YP. Polymeric Nanocomposites of Boron Nitride Nanosheets for Enhanced Directional or Isotropic Thermal Transport Performance. NANOMATERIALS (BASEL, SWITZERLAND) 2024; 14:1259. [PMID: 39120364 PMCID: PMC11314323 DOI: 10.3390/nano14151259] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/15/2024] [Revised: 07/01/2024] [Accepted: 07/24/2024] [Indexed: 08/10/2024]
Abstract
Polymeric composites with boron nitride nanosheets (BNNs), which are thermally conductive yet electrically insulating, have been pursued for a variety of technological applications, especially those for thermal management in electronic devices and systems. Highlighted in this review are recent advances in the effort to improve in-plane thermal transport performance in polymer/BNNs composites and also the growing research activities aimed at composites of enhanced cross-plane or isotropic thermal conductivity, for which various filler alignment strategies during composite fabrication have been explored. Also highlighted and discussed are some significant challenges and major opportunities for further advances in the development of thermally conductive composite materials and their mechanistic understandings.
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Affiliation(s)
- Buta Singh
- Department of Chemistry, Clemson University, Clemson, SC 29634, USA (S.D.)
| | - Jinchen Han
- Department of Chemical and Materials Engineering, University of Dayton, Dayton, OH 45469, USA
| | - Mohammed J. Meziani
- Department of Natural Sciences, Northwest Missouri State University, Maryville, MO 64468, USA
| | - Li Cao
- Department of Chemical and Materials Engineering, University of Dayton, Dayton, OH 45469, USA
| | - Subhadra Yerra
- Department of Chemistry, Clemson University, Clemson, SC 29634, USA (S.D.)
| | - Jordan Collins
- Department of Chemistry, Clemson University, Clemson, SC 29634, USA (S.D.)
| | - Simran Dumra
- Department of Chemistry, Clemson University, Clemson, SC 29634, USA (S.D.)
| | - Ya-Ping Sun
- Department of Chemistry, Clemson University, Clemson, SC 29634, USA (S.D.)
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Abbas R, Rehman UU, bilal A, Sultan N, Ghazanfar U, Ali T, Nadeem M. 3D printed lightweight honeycomb vent structures with subsequent coating of silver nanowires for efficient electromagnetic interference (EMI) shielding. Heliyon 2024; 10:e30429. [PMID: 38737227 PMCID: PMC11088321 DOI: 10.1016/j.heliyon.2024.e30429] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/28/2023] [Revised: 03/28/2024] [Accepted: 04/25/2024] [Indexed: 05/14/2024] Open
Abstract
In light of the rapid advancements within the electronic industry, the urgent need for the development and implementation of advanced electromagnetic interference (EMI) shielding materials has become paramount. Herein a novel approach is presented for developing of lightweight honeycomb structures using 3D printing technology, combined with subsequent conductive spray coating, containing Silver Nanowires (AgNWs), to achieve effective EMI shielding as well as air vent functionality for thermal cooling. Using polyol method, AgNWs were synthesized having high aspect ratio and crystallinity for to be used as conductive coating on 3D printed structures. The EMI shielding results in X-band demonstrated that the developed structures exhibit promising EMI shielding properties, up to 35 dB attenuation with 2 mm honeycomb cell size, making them suitable for applications requiring EMI protection along with air venting. More importantly in all samples major contribution of the shielding efficiency comes from the absorption of the EM waves (up to 75 %) inside the structures which is helpful to reduce reflected EM noise. Effort was to effectively addresses the inherent limitations of conventional processing technology, by using additive manufacturing and material science to create structures for EMI shielding applications, bridging the gap between existing materials and desired components.
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Affiliation(s)
- Raheel Abbas
- Polymer Composite Group, Directorate of Science, PINSTECH, Nilore, 44000, Islamabad, Pakistan
- Department of Physics, University of Wah, Wah Rawalpindi, Pakistan
| | - Ubaid ur Rehman
- Polymer Composite Group, Directorate of Science, PINSTECH, Nilore, 44000, Islamabad, Pakistan
| | - Ahmed bilal
- Polymer Composite Group, Directorate of Science, PINSTECH, Nilore, 44000, Islamabad, Pakistan
| | - Numrah Sultan
- Polymer Composite Group, Directorate of Science, PINSTECH, Nilore, 44000, Islamabad, Pakistan
| | - Uzma Ghazanfar
- Department of Physics, University of Wah, Wah Rawalpindi, Pakistan
| | - Tahir Ali
- Physics Division, Directorate of Science, PINSTECH, Islamabad, Pakistan
| | - Muhammad Nadeem
- Polymer Composite Group, Directorate of Science, PINSTECH, Nilore, 44000, Islamabad, Pakistan
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Ren N, Ai Y, Yue N, Cui M, Huang R, Qi W, Su R. Shear-Induced Fabrication of Cellulose Nanofibril/Liquid Metal Nanocomposite Films for Flexible Electromagnetic Interference Shielding and Thermal Management. ACS APPLIED MATERIALS & INTERFACES 2024; 16:17904-17917. [PMID: 38511485 DOI: 10.1021/acsami.4c01220] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 03/22/2024]
Abstract
To address electromagnetic interference (EMI) pollution in modern society, the development of ultrathin, high-performance, and highly stable EMI shielding materials is highly desired. Liquid metal (LM) based conductive materials have received enormous amounts of attention. However, the processing approach of LM/polymer composites represents great challenges due to the high surface tension and cohesive energy of LMs. In this study, we develop a universal one-step fabrication strategy to directly process composites containing LMs and cellulose nanofibrils (CNFs) and successfully fabricate the ultrathin, flexible, and stable EMI shielding films with an average specific EMI shielding efficiency (EMI SE) value of 429 dB/mm and small thickness of only 70 μm in the wide frequency range of 8.2-18 GHz. In addition, the resulting films also exhibit excellent mechanical performance and flexibility, which endow the film with the ability to withstand repeated folding, bending, and folding into complex shapes without producing cracks or fractures. Besides, the resulting films display excellent thermal conductivity with a λ of 4.90 W/(m K) and an α of 3.17 mm2/s. Thus, the presented approach shows great potential in fabricating advanced materials for EMI shielding applications.
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Affiliation(s)
- Ning Ren
- State Key Laboratory of Chemical Engineering, Tianjin Key Laboratory of Membrane Science and Desalination Technology, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, P. R. China
| | - Yusen Ai
- State Key Laboratory of Chemical Engineering, Tianjin Key Laboratory of Membrane Science and Desalination Technology, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, P. R. China
| | - Ning Yue
- State Key Laboratory of Chemical Engineering, Tianjin Key Laboratory of Membrane Science and Desalination Technology, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, P. R. China
| | - Mei Cui
- State Key Laboratory of Chemical Engineering, Tianjin Key Laboratory of Membrane Science and Desalination Technology, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, P. R. China
| | - Renliang Huang
- Tianjin Key Laboratory for Marine Environmental Research and Service, School of Marine Science and Technology, Tianjin University, Tianjin 300072, P. R. China
- Zhejiang Institute of Tianjin University, Ningbo, Zhejiang 315201, P. R. China
| | - Wei Qi
- State Key Laboratory of Chemical Engineering, Tianjin Key Laboratory of Membrane Science and Desalination Technology, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, P. R. China
| | - Rongxin Su
- State Key Laboratory of Chemical Engineering, Tianjin Key Laboratory of Membrane Science and Desalination Technology, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, P. R. China
- Tianjin Key Laboratory for Marine Environmental Research and Service, School of Marine Science and Technology, Tianjin University, Tianjin 300072, P. R. China
- Zhejiang Institute of Tianjin University, Ningbo, Zhejiang 315201, P. R. China
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Li N, Shi JF, Zhang F, Jia LC, Wang YY, Yan DX, Li ZM. Peelable Microwave Absorption Coating with Reusable and Anticorrosion Merits. ACS APPLIED MATERIALS & INTERFACES 2024; 16:6462-6473. [PMID: 38266189 DOI: 10.1021/acsami.3c17805] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/26/2024]
Abstract
The peelable microwave absorption (MA) coating with reversible adhesion for stable presence on substrates and easy release without any residuals is highly desired in temporary electromagnetic protection, which can quickly enter and disengage the electromagnetic protection state according to the real-time changeable harsh surroundings. On the contrary, with the incorporation of abundant absorbent to achieve excellent MA ability, the tunable adhesion and sufficient cohesion are extremely challenging to fulfill the above requirement. The reported peelable coatings still have problems in controlling adhesion/cohesion strength and coating release, facing substantial residuals after peeling even using complex chemical modification or abundant additives. Herein, a peelable MA coating based on the block characteristics of polar and nonpolar segments of poly(styrene-(ethylene-co-butylene)-styrene) (SEBS) is successfully developed. The polyaniline-decorated carbon nanotube as a microwave absorber plays a positive influence on the adhesion/cohesion of the coating due to bonding interaction. The competitive effective absorption bandwidth (EAB) of 8.8 GHz and controllable yet reversible adhesion release on various substrates and complex surfaces have been achieved. The reusability endows peelable MA coating with 93% retention of EAB even after ten coating-peeling cycles. The coating with excellent chemical and adhesion stability can effectively protect substrates from salt/acid/alkali corrosion, showing over 98% retention of EAB even after 8 h of accelerated corrosion. Our peelable MA coating via a general yet reliable approach provides a prospect for temporary electromagnetic protection.
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Affiliation(s)
- Nan Li
- School of Aeronautics and Astronautics, Robotic Satellite Key Laboratory of Sichuan Province, Sichuan University, Chengdu 610065, China
| | - Jun-Feng Shi
- School of Aeronautics and Astronautics, Robotic Satellite Key Laboratory of Sichuan Province, Sichuan University, Chengdu 610065, China
| | - Feng Zhang
- School of Aeronautics and Astronautics, Robotic Satellite Key Laboratory of Sichuan Province, Sichuan University, Chengdu 610065, China
| | - Li-Chuan Jia
- College of Electrical Engineering, Sichuan University, Chengdu 610065, China
| | - Yue-Yi Wang
- School of Aeronautics and Astronautics, Robotic Satellite Key Laboratory of Sichuan Province, Sichuan University, Chengdu 610065, China
| | - Ding-Xiang Yan
- School of Aeronautics and Astronautics, Robotic Satellite Key Laboratory of Sichuan Province, Sichuan University, Chengdu 610065, China
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 10029, China
| | - Zhong-Ming Li
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, China
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