Nonergodicity in silo unclogging: Broken and unbroken arches

We report an experiment on the unclogging dynamics in a two-dimensional silo submitted to a sustained gentle vibration. We find that arches present a jerking motion where rearrangements in the positions of their beads are interspersed with quiescent periods. This behavior occurs for both arches that break down and those that withstand the external perturbation: Arches evolve until they either collapse or get trapped in a stable configuration. This evolution is described in terms of a scalar variable characterizing the arch shape that can be modeled as a continuous-time random walk. By studying the diffusivity of this variable, we show that the unclogging is a weakly nonergodic process. Remarkably, arches that do not collapse explore different configurations before settling in one of them and break ergodicity much in the same way than arches that break down.

Enabling low power acoustics for capillary sonoreactors

Capillary reactors demonstrate outstanding potential for on-demand flow chemistry applications. However, non-uniform distribution of multiphase flows, poor solid handling, and the risk of clogging limit their usability for continuous manufacturing. While ultrasonic irradiation has been traditionally applied to address some of these limitations, their acoustic efficiency, uniformity and scalability to larger reactor systems are often disregarded. In this work, high-speed microscopic imaging reveals how cavitation-free ultrasound can unclog and prevent the blockage of capillary reactors. Modeling techniques are then adapted from traditional acoustic designs and applied to simulate and prototype sonoreactors with wider and more uniform sonication areas. Blade-, block- and cylindrical shape sonotrodes are optimized to accommodate longer capillary lengths in sonoreactors resonating at 28 kHz. Finally, a novel helicoidal capillary sonoreactor is proposed to potentially deal with a high concentration of solid particles in miniaturized flow chemistry. The acoustic designs and first principle rationalization presented here offer a transformative step forward in the scale-up of efficient capillary sonoreactors.

Particle clusters at fluid-fluid interfaces: equilibrium profiles, structural mechanics and stability against detachment

We investigate clustering of particles at an initially flat fluid-fluid interface of surface tension γ under an external force f directed perpendicular to the interface. We employ analytical theory, numerical energy minimization (Surface Evolver) and computational fluid dynamics (the Lattice-Boltzmann method) to study the equilibrium deformation of the interface and structural mechanics of the clusters, in particular at the onset of instability. In the case of incompressible clusters, we find that the equilibrium 3D interface profiles are uniquely determined by the length scale γ/(fn0), where n0 is the particle surface number density, and a non-dimensional shape parameter f2Nn0/γ2. The scaling remains valid in the whole regime of forces f, i.e., even close to the stability limit fcrit. In the cases with an initial hexagonal arrangement of the particles, upon f approaching fcrit, our simulations additionally reveal the emergence of curvature-induced defects and 2D stress anisotropy. We develop stability diagrams in terms of f, N (we study 7 ≤ N ≤ 61), and the contact angle θp at the particles and identify three unstable regimes corresponding to (i) collective detachment of the whole cluster from the interface, (ii) ejection of individual particles, and (iii) both detachment and ejection. We also discuss possible metastable states. Altogether, our results may help in better understanding and controlling the particle interfacial instabilities with potential uses in synthesis of new materials, environmental sciences and microfluidics.

Granular silo flow of inelastic dumbbells: Clogging and its reduction

We study the discharge of inelastic, two-dimensional dumbbells through an orifice in the bottom wall of a silo using discrete element method (DEM) simulations. As with spherical particles, clogging may occur due to the formation of arches of particles around the orifice. The clogging probability decreases with increasing orifice width in both cases. For a given width, however, the clogging probability is much higher for the nonspherical particles due to their arbitrary orientations and the possibility of geometrical interlocking. We also examine the effect of placing a fixed, circular obstacle above the orifice. The clogging probability depends strongly on the vertical and lateral position of the obstacle, as well as its size. By suitably placing the obstacle the clogging probability can be significantly reduced compared to a system with no obstacle. We attempt to elucidate the clogging reduction mechanism by examining the packing fraction, granular temperature, and velocity distributions of the particles in the vicinity of the orifice.