Simulated annealing study of asymmetric diblock copolymer thin films

Controlling self-assembling co-polymer coatings of hydrophilic polysaccharide substrates via co-polymer block length ratio

HYPOTHESIS

The degree of polymerization of amphiphilic di-block co-polymers, which can be varied with ease in computer simulations, provides a means to control self-assembling di-block co-polymer coatings on hydrophilic substrates.

SIMULATIONS

We examine self-assembly of linear amphiphilic di-block co-polymers on hydrophilic surface via dissipative particle dynamics simulations. The system models a glucose based polysaccharide surface on which random co-polymers of styrene and n-butyl acrylate, as the hydrophobic block, and starch, as the hydrophilic block, forms a film. Such setups are common in e.g. hygiene, pharmaceutical, and paper product applications.

FINDINGS

Variation of the block length ratio (35 monomers in total) reveals that all examined compositions readily coat the substrate. However, strongly asymmetric block co-polymers with short hydrophobic segments are best in wetting the surface, whereas approximately symmetric composition leads to most stable films with highest internal order and well-defined internal stratification. At intermediate asymmetries, isolated hydrophobic domains form. We map the sensitivity and stability of the assembly response for a large variety of interaction parameters. The reported response persists for a wide polymer mixing interactions range, providing general means to tune surface coating films and their internal structure, including compartmentalization.

Tunable helical structures formed by ABC triblock copolymers under cylindrical confinement

Block copolymers confined in nanopores provide unique achiral systems for the formation of helical structures. With AB diblock copolymers, stable single and double helical structures are observed. Aiming to obtain more different helical structures, we replace the AB diblock copolymer with linear ABC triblock copolymers. We speculate that a core-shell superstructure is formed within the nanopore, which is composed of a C-core cylinder wrapped by B-helices within the A-shell. Accordingly, the pore surface is set to be most attractive to the majority A-block and a typical set of interaction parameters is chosen as χACN ≪ χABN = χBCN = 80 to generate the frustrated interfaces. Furthermore, the volume fraction of B-block is fixed as fB = 0.1 to form helical cylinders. A number of helical structures with strands ranging from 1 to 5 are predicted by self-consistent field theory, and in general, the number of strands decreases as the volume fraction of C-block fC increases in a given nanopore. More surprisingly, the variation of helical strand in the confined system has an opposite trend to that in the bulk, which mainly results from the constraint of the cylindrical confinement on the change of the curvature between the outer A-layer and the inner B/C-superdomain. Our work demonstrates a facile way to fabricate different helical superstructures.

Self-Assembled Morphologies of Linear and Miktoarm Star Triblock Copolymer Monolayers

Monolayers of linear and miktoarm star ABC triblock copolymers with equal A and C blocks were investigated using self-consistent field theory. Monolayers of ABC triblock copolymers were formed between two parallel surfaces that were attractive to the A and C blocks. The repulsive interaction parameter χ_ACN between the A and C blocks was chosen to be weaker than the A/B and B/C interactions, quantified by χ_ABN and χ_BCN, respectively, such that the B blocks were confined at the A/C interface, resulting in various B domains with different geometries and arrangements. It was observed that two variables, namely, the strength of the surface fields and the film thickness, were dominant factors controlling the self-assembly of the B blocks into various morphologies. For the linear triblock copolymers, the morphologies of the B domains included disks, stripes (parallel cylinders), and hexagonal networks (inverse disks). For the miktoarm star triblock copolymers, the competition between the tendency to align the junction points along a straight line and the constraint on their arrangement from the surface interactions led to richer ordered morphologies. As a result of the packing of the junction points of the ABC miktoarm star copolymers, a counterintuitive phase sequence from low-curvature phases to high-curvature phases with increasing length of B block was predicted. The study indicates that the self-assembly of monolayers of ABC triblock copolymers provides an interesting platform for engineering novel morphologies.

Morphological evolution of lamellar forming polystyrene-block-poly(4-vinylpyridine) copolymers under solvent annealing

In this work, we are reporting a very simple and efficient method to form lamellar structures of symmetric polystyrene-block-poly(4-vinylpyridine) (PS-b-P4VP) copolymer thin films with vertically (to the surface plane) orientated lamellae using a solvent annealing approach. The methodology does not require any brush chemistry to engineer a neutral surface and it is the block neutral nature of the film-solvent vapour interface that defines the orientation of the lamellae. The microphase separated structure of two different molecular weight lamellar forming PS-block-P4VP copolymers formed under solvent vapour annealing was monitored using atomic force microscopy (AFM) so as to understand the morphological changes of the films upon different solvent exposure. In particular, the morphology changes from micellar structures to well-defined microphase separated arrangements. The choice of solvent/s (single and dual solvent exposure) and the solvent annealing conditions (temperature, time etc.) has important effects on structural transitions of the films and it was found that a block neutral solvent was required to realize vertically aligned P4VP lamellae. The results of the structural variation of the phase separated nanostructured films through the exposure to ethanol are also described.

Shape variation of micelles in polymer thin films

The equilibrium properties of block copolymer micelles confined in polymer thin films are investigated using self-consistent field theory. The theory is based on a model system consisting of AB diblock copolymers and A homopolymers. Two different methods, based on the radius of gyration tensor and the spherical harmonics expansion, are used to characterize the micellar shape. The results reveal that the morphology of micelles in thin films depends on the thickness of the thin films and the selectivity of the confining surfaces. For spherical (cylindrical) micelles, the spherical (cylindrical) symmetry is broken by the presence of the one-dimensional confinement, whereas the top-down symmetry is broken by the selectivity of the confining surfaces. Morphological transitions from spherical or cylindrical micelles to cylinders or lamella are predicted when the film thickness approaches the micellar size.

Nanoporous polyethylene thin films templated by polymeric bicontinuous microemulsions: evolution of morphology on non-neutral substrates

Polymeric bicontinuous microemulsions (BμE), found in well-designed ternary blends of two homopolymers and a diblock copolymer, have been extensively studied in the bulk, for example, as versatile templates for the synthesis of nanoporous materials. However, there have been few reports regarding BμE-forming blends as films and the potential impact of confinement on the morphology of such blends. We have investigated the morphology of ternary blends of polyethylene (PE), poly(ethylene-alt-propylene) (PEP), and poly(ethylene-b-ethylene-alt-propylene) (PE-PEP) on a variety of substrates. The films were rendered nanoporous by selective extraction of the PEP component, which also created contrast for scanning electron microscopy (SEM). Blends that form BμEs in the bulk were found to undergo an evolution of morphology from a BμE to a macro-phase separated state, induced by the segregation of blend components to the film interfaces. The dynamics of the transformation are accelerated by decreasing film thickness. The results presented indicate that BμEs can be kinetically trapped on arbitrary substrates, which has important implications for the production of bicontinuous, nanoporous films.

Self-assembly of diblock copolymers confined in cylindrical nanopores

Self-assembly of AB diblock copolymers confined in cylindrical nanopores is studied using a simulated annealing technique. The pore diameter and surface preference are systematically varied to examine their effects on the self-assembled morphologies and the chain conformations. For bulk lamella-forming and cylinder-forming diblock copolymers, novel structures such as helices and concentric (perforated) lamellae spontaneously form when the copolymers are confined in cylindrical pores. The observed equilibrium morphologies are compared with that obtained from experiments, theory, and other simulations. A simple model is proposed for symmetric diblock copolymers, which gives a reasonable description of the layer thickness for the concentric lamellae. It is found that chains near the pore surfaces are compressed relative to the bulk chains, which can be attributed to the existence of the surfaces. The dependence of the chain conformation on the degree of confinement and strength of the surface preference are reasonably explained. The energetics is discussed qualitatively and used to account for the appearance of the complex phase behavior observed for certain intermediate conditions.

Self-assembled morphologies of diblock copolymers confined in nanochannels: Effects of confinement geometry

The self-assembly of diblock copolymers confined in channels of various shaped cross sections is studied using a simulated annealing technique with the "single-site bond fluctuation" model. In the bulk, the asymmetric diblock copolymers used in this study form hexagonally packed cylinders with period L0. The cross sections of the confining channels are of different shapes including regular triangles, rectangles, squares, regular hexagons, regular octagons, and ellipses. For a given geometry, the channel size (characterized by one or two lengths) is varied from very small to several times of L0. It is found that the geometry and size of the confining channels have a large effect on the structure and symmetry of the self-assembled morphologies. Multiple packed cylinders with the symmetry of the confining channels are the major morphologies for low-symmetry cross sections such as triangle, rectangle, and square. More complex structures such as helices or stacked toroids spontaneously form when the confining channels are shaped such as a regular hexagon, a regular octagon, or an ellipse. The domain spacing of the self-assembled structures can be altered by the shape and size of the confining channels. Our results are consistent with available experiments. These results indicate that the self-assembled structures of block copolymers can be manipulated by the shape of the confining channels.