Optical coherence tomography for process control of laser micromachining

Laser axial scanning microdissection for high-efficiency dissection from uneven biological samples

Fast and efficient separation of target samples is crucial for the application of laser-assisted microdissection in the molecular biology research field. Herein, we developed a laser axial scanning microdissection (LASM) system with an 8.6 times extended depth of focus by using an electrically tunable lens. We showed that the ablation quality of silicon wafers at different depths became homogenous after using our system. More importantly, for those uneven biological tissue sections within a height difference of no more than 19.2 µm, we have demonstrated that the targets with a size of microns at arbitrary positions can be dissected efficiently without additional focusing and dissection operations. Besides, dissection experiments on various biological samples with different embedding methods, which were widely adopted in biological experiments, also have shown the feasibility of our system.

Inline Optical Coherence Tomography for Multidirectional Process Monitoring in a Coaxial LMD-w Process

Within additive manufacturing, process stability is still an unsolved challenge. Process instabilities result from the complexity of laser deposition processes and the dependence of the quality of the workpiece on a variety of factors in the process. Because a stable process is dependent on many different factors, permanent precise inline monitoring is required. The suitability of the optical coherence tomography (OCT) measuring system integrated into a wire-based laser metal deposition (LMD-w) process for the task of process control results from its high resolution and high measuring speed, and from coaxial integration into the laser process, which allows for a spatially and temporally resolved representation of the weld bead topography during the process. To realize this, a spectral domain OCT (SD-OCT) system was developed and integrated into the beam path of the process laser. With the aid of suitable optics, circular scanning was realized, which allows for the 3D depth information to be displayed independently of the direction of movement of the processing head and the centrally running wire. OCT makes it possible to detect the process-typical topography deviations caused by process variations and thus paves the way for adaptive process control that could make additive laser processes more reproducible and precise in the future.

Hybrid micro-optical elements by laser-based fabrication of Fresnel lenses on the end face of gradient index lenses

Fresnel lenses are fabricated directly upon the end face of gradient index (GRIN) lenses by F₂-laser machining at 157 nm wavelength. The employed laser processing technique combines a mask projection configuration at 25-x demagnification with a rotation of the structured lens. The ablation characteristics of the GRIN materials require very high pulse fluences with typical values above 7 J/cm². Topography measurements on the Fresnel lenses reveal a good contour accuracy with residual deviations from the design profile well below 100 nm. Such hybrid optical elements, combining GRIN lenses with diffractive lenses in one element, can serve as the basis for high-performance micro-optical imaging systems with diameters up to 2 mm. Examples of possible applications include imaging sensors like proximity sensors or color-corrected microscope objectives with high numerical aperture for endoscopy applications.

Automatic laser welding and milling with in situ inline coherent imaging

Although new affordable high-power laser technologies enable many processing applications in science and industry, depth control remains a serious technical challenge. In this Letter we show that inline coherent imaging (ICI), with line rates up to 312 kHz and microsecond-duration capture times, is capable of directly measuring laser penetration depth, in a process as violent as kW-class keyhole welding. We exploit ICI's high speed, high dynamic range, and robustness to interference from other optical sources to achieve automatic, adaptive control of laser welding, as well as ablation, achieving 3D micron-scale sculpting in vastly different heterogeneous biological materials.

A two degree of freedom micro-gripper with grasping and rotating functions for optical fibers assembling

In this paper, a two degree of freedom flexure-based micro-gripper is proposed and applied in the complicated assembling process of optical fibers. The design concept is modeled on the manipulation of human fingers. Therefore, the two tips of micro-gripper, just like human fingers, can easily grasp the optical fiber with a controllable force and precisely rotate it by the rubbing operation. In addition, some sensors installed on the micro-gripper can enhance the operating accuracy. In the developing process, pseudo-rigid-body model method and virtual work principle are employed to conduct theoretical design. Then the obtained theoretical model is validated and optimized by the finite element analysis. Fabrication of the micro-gripper adopts wire electro discharge machining technology and material of aluminum alloy (AL-7075). Experimental studies are carried out on the prototype to further validate the performance of micro-gripper. Experimental results indicate that the developed micro-gripper can well satisfy the requirements of our mission, which also means that it can be widely used in micro-manipulation field.

High-throughput optical coherence tomography at 800 nm

We report high-throughput optical coherence tomography (OCT) that offers 1,000 times higher axial scan rate than conventional OCT in the 800 nm spectral range. This is made possible by employing photonic time-stretch for chirping a pulse train and transforming it into a passive swept source. We demonstrate a record high axial scan rate of 90.9 MHz. To show the utility of our method, we also demonstrate real-time observation of laser ablation dynamics. Our high-throughput OCT is expected to be useful for industrial applications where the speed of conventional OCT falls short.

Direct light-coupling to thin-film waveguides using a grating-structured GRIN lens

We present a novel coupling scheme using a collimating gradient-index (GRIN) element provided with a high frequency grating to couple light from a single mode optical fiber directly to planar thin-film waveguides. The waveguide devices are used, for example, for an efficient fluorescence excitation in biosensor applications. The external coupler can be multiply reused and supersedes the conventional internal gratings. FEM simulations and experimental results show that the new technique can provide similar coupling efficiencies as common internal grating couplers.