Electric-field induced alignment of nanoparticle-coated channels in thin-film polymer membranes

Phase separation in the presence of fractal aggregates

Liquid-liquid phase separation in diverse manufacturing and biological contexts often occurs in the presence of aggregated particles or complex-shaped structures that do not actively participate in the phase separation process, but these "background" structures can serve to direct the macroscale phase separation morphology by their local symmetry-breaking presence. We perform Cahn-Hilliard phase-field simulations in two dimensions to investigate the morphological evolution, wetting, and domain growth phenomena during the phase separation of a binary mixture in contact with model fractal aggregates. Our simulations reveal that phase separation initially accelerates around the fractal due to the driving force of wetting, leading to the formation of the target composition patterns about the fractals, as previously observed for circular particles. After the formation of a wetting layer on the fractal, however, we observe a dramatic slowing-down in the kinetics of phase separation, and the characteristic domain size eventually "pins" to a finite value or approaches an asymptotic scaling regime as an ordinary phase if the phase separation loses memory of the aggregates when the scale of phase separation becomes much larger than the aggregate. Furthermore, we perform simulations to examine the effects of compositional interference between fractals with a view to elucidating interesting novel morphological features in the phase-separating mixture. Our findings should be helpful in understanding the qualitative aspects of the phase separation processes in mixtures containing particle aggregates relevant for coating, catalyst, adhesive, and electronic applications as well as in diverse biological contexts, where phase separation occurs in the presence of irregular heterogeneities.

Nanoparticle Assembly: From Self-Organization to Controlled Micropatterning for Enhanced Functionalities

Nanoparticles form long-range micropatterns via self-assembly or directed self-assembly with superior mechanical, electrical, optical, magnetic, chemical, and other functional properties for broad applications, such as structural supports, thermal exchangers, optoelectronics, microelectronics, and robotics. The precisely defined particle assembly at the nanoscale with simultaneously scalable patterning at the microscale is indispensable for enabling functionality and improving the performance of devices. This article provides a comprehensive review of nanoparticle assembly formed primarily via the balance of forces at the nanoscale (e.g., van der Waals, colloidal, capillary, convection, and chemical forces) and nanoparticle-template interactions (e.g., physical confinement, chemical functionalization, additive layer-upon-layer). The review commences with a general overview of nanoparticle self-assembly, with the state-of-the-art literature review and motivation. It subsequently reviews the recent progress in nanoparticle assembly without the presence of surface templates. Manufacturing techniques for surface template fabrication and their influence on nanoparticle assembly efficiency and effectiveness are then explored. The primary focus is the spatial organization and orientational preference of nanoparticles on non-templated and pre-templated surfaces in a controlled manner. Moreover, the article discusses broad applications of micropatterned surfaces, encompassing various fields. Finally, the review concludes with a summary of manufacturing methods, their limitations, and future trends in nanoparticle assembly.

Impact of particle arrays on phase separation composition patterns

We examine the symmetry-breaking effect of fixed constellations of particles on the surface-directed spinodal decomposition of binary blends in the presence of particles whose surfaces have a preferential affinity for one of the components. Our phase-field simulations indicate that the phase separation morphology in the presence of particle arrays can be tuned to have a continuous, droplet, lamellar, or hybrid morphology depending on the interparticle spacing, blend composition, and time. In particular, when the interparticle spacing is large compared to the spinodal wavelength, a transient target pattern composed of alternate rings of preferred and non-preferred phases emerges at early times, tending to adopt the symmetry of the particle configuration. We reveal that such target patterns stabilize for certain characteristic length, time, and composition scales characteristic of the pure phase-separating mixture. To illustrate the general range of phenomena exhibited by mixture-particle systems, we simulate the effects of single-particle, multi-particle, and cluster-particle systems having multiple geometrical configurations of the particle characteristic of pattern substrates on phase separation. Our simulations show that tailoring the particle configuration, or substrate pattern configuration, a relative fluid-particle composition should allow the desirable control of the phase separation morphology as in block copolymer materials, but where the scales accessible to this approach of organizing phase-separated fluids usually are significantly larger. Limited experiments confirm the trends observed in our simulations, which should provide some guidance in engineering patterned blend and other mixtures of technological interest.

Scalable Alignment and Selective Deposition of Nanoparticles for Multifunctional Sensor Applications

Here reported is the layer-by-layer-based advanced manufacturing that yields a simple, novel, and cost-effective technique for generating selective nanoparticle deposition and orientation in the form of well-controlled patterns. The surface roughness of the three-dimensionally printed patterns and the solid-liquid-air contact line, as well as the nanoparticle interactions in dipped suspensions, determine the carbon nanofiber (CNF) alignment, while the presence of triangular grooves supports the pinning of the meniscus, resulting in a configuration consisting of alternating CNF and polymer channels. The polymer/nanoparticle composites show 10 times lower resistance along with the particle alignment direction than the randomly distributed CNF networks and 6 orders of magnitude lower than that along the transverse direction. The unidirectional alignment of the CNF also demonstrates linear piezoresistivity behavior under small strain deformation along with high sensitivity and selectivity toward volatile organic compounds. The reported advanced manufacturing shows broad applications in microelectronics, energy transport, light composites, and multifunctional sensors.

Tuning thin-film bijels with applied external electric fields

The tunability of thin-film bijels using applied external electric fields is explored using a Cahn-Hilliard Langevin dynamics computational model. Dielectric contrast between liquid domains governs liquid domain alignment and was varied in the simulations. Dielectric contrast between colloidal particles and liquid matrix induces dipolar particle interactions and was also varied in the simulations. The study reveals unique internal morphologies including those with through-thickness liquid domains. Significant results include identification of electric field effects on phase evolution and final morphology as well as relevant mechanisms. It was also found that particle chains act as nucleation sites for phase separation. The resultant morphologies were analyzed in terms of particle attachment to phase interface regions as well as the average channel diameter. Electric field effects and mechanisms on morphology are identified and compared with other morphology-tuning parameters such as particle loading and liquid-liquid composition.

Diverse morphologies in thin-film bijels by varying film thickness and composition

Thin-film bijels have many potential energy and environmental applications. In this work, the metastable bijel morphology space in thin-film confinement is explored with a Cahn-Hilliard/Brownian-Dynamics computational model. The key parameters varied are the bijel liquid phase blend ratio and the bijel film thickness. Simulations reveal a broad spectrum of structurally unique morphologies that have yet to be observed in experiments and which could have interesting applications in membrane science and other domains. Extensive analyses of surface-to-volume ratios, interfacial particle attachment statistics, and topological interfacial curvatures within the bijels are presented for a complete characterization of the morphological structure.

Particles with selective wetting affect spinodal decomposition microstructures

We have used mesoscale simulations to study the effect of immobile particles on microstructure formation during spinodal decomposition in ternary mixtures such as polymer blends.

Compressing a spinodal surface at fixed area: bijels in a centrifuge

Bicontinuous interfacially jammed emulsion gels (bijels) are solid-stabilised emulsions with two inter-penetrating continuous phases. Employing the method of centrifugal compression we find that macroscopically the bijel yields at relatively low angular acceleration. Both continuous phases escape from the top of the structure, making any compression immediately irreversible. Microscopically, the bijel becomes anisotropic with the domains aligned perpendicular to the compression direction which inhibits further liquid expulsion; this contrasts strongly with the sedimentation behaviour of colloidal gels. The original structure can, however, be preserved close to the top of the sample and thus the change to an anisotropic structure suggests internal yielding. Any air bubbles trapped in the bijel are found to aid compression by forming channels aligned parallel to the compression direction which provide a route for liquid to escape.

Numerical simulations of bijel morphology in thin films with complete surface wetting

Bijels are a relatively new class of soft materials that have many potential energy and environmental applications. In this work, simulation results of bijel evolution confined within thin films with preferential surface wetting are presented. The computational approach used is a hybrid Cahn-Hilliard/Brownian dynamics method. In the absence of suspended particles, we demonstrate that the model accurately captures the rich kinetics associated with diffusion-based surface-directed spinodal decomposition, as evidenced by comparison with previous theoretical and simulation-based studies. When chemically neutral particles are included in the films, the simulations capture surface-modified bijel formation, with stabilized domain structures comparable with the experimental observations of Composto and coworkers. Namely, two basic morphologies - bicontinuous or discrete - are seen to emerge, with direct dependence on the film thickness, particle volume fraction, and particle radius.