Flow-induced density fluctuation assisted nucleation in polyethylene

Polymer crystallization under external flow

The general aspects of polymer crystallization under external flow, i.e., flow-induced crystallization (FIC) from fundamental theoretical background to multi-scale characterization and modeling results are presented. FIC is crucial for modern polymer processing, such as blowing, casting, and injection modeling, as two-third of daily-used polymers is crystalline, and nearly all of them need to be processed before final applications. For academics, the FIC is intrinsically far from equilibrium, where the polymer crystallization behavior is different from that in quiescent conditions. The continuous investigation of crystallization contributes to a better understanding on the general non-equilibrium ordering in condensed physics. In the current review, the general theories related to polymer nucleation under flow (FIN) were summarized first as a preliminary knowledge. Various theories and models, i.e., coil-stretch transition and entropy reduction model, are briefly presented together with the modified versions. Subsequently, the multi-step ordering process of FIC is discussed in detail, including chain extension, conformational ordering, density fluctuation, and final perfection of the polymer crystalline. These achievements for a thorough understanding of the fundamental basis of FIC benefit from the development of various hyphenated rheometer, i.e., rheo-optical spectroscopy, rheo-IR, and rheo-x-ray scattering. The selected experimental results are introduced to present efforts on elucidating the multi-step and hierarchical structure transition during FIC. Then, the multi-scale modeling methods are summarized, including micro/meso scale simulation and macroscopic continuum modeling. At last, we briefly describe our personal opinions related to the future directions of this field, aiming to ultimately establish the unified theory of FIC and promote building of the more applicable models in the polymer processing.

Molecular dynamics simulations of the effects of carbon nanotube content on stretch-induced crystallization of polyethylene/carbon nanotube nanocomposites

In the present work, we used molecular dynamics simulations to study the effects of carbon nanotube (CNT) content on stretch-induced crystallization behaviors in CNT filled polyethylene systems. During high-temperature stretching,...

Roles of solution concentration and shear rate in the shear-induced crystallization of P3HT

Microfluidic shear can induce the formation of flow-induced precursors (FIPs) of poly(3-hexylthiophene) (P3HT) in toluene. The shear temperature, solution concentration and shear rate determine the FIP content. The FIP is metastable. Upon fixing the shear rate at 1.0 s⁻¹ and the shear temperature at 60 °C (or 80 °C for a 5.0 mg mL⁻¹ solution), when the shear stress σ exceeds the critical values, a further increase in σ may destroy the formed FIP during shear, leading to the amount of FIPs first increasing when the solution concentration increases from 0.2 mg mL⁻¹ to 0.4 mg mL⁻¹ and then gradually decreasing with a further increase in the solution concentration from 0.7 mg mL⁻¹ to 5.0 mg mL⁻¹. Upon fixing the shear temperature at 60 °C (or 80 °C for a 5.0 mg mL⁻¹ solution), the high concentration P3HT solution has high viscosity, leading to more mechanical energy being dissipated under shear, resulting in the most suitable shear rate increases with increasing solution concentration to reduce the entropy. The reduction in entropy is related to the formation of FIPs, and thus, the most suitable shear rate at which the largest FIP content can be obtained increases with increasing solution concentration. The FIP content dramatically affects the crystallization of P3HT in toluene. Increasing the FIP content can accelerate nucleation and crystallization, and change the crystallization mechanism from a second-order reaction to a first-order reaction of P3HT aggregates.

The shear temperature and solution concentration determine the FIP content. Increasing FIPs can accelerate the crystallization kinetics and change the crystallization mechanism from a second-order to a first-order reaction.

Pathway of orientational symmetry breaking in crystallization of short n-alkane droplets: A molecular dynamics study

We carry out molecular dynamics simulations by using an all-atom model to study the nucleation and crystallization of n-alkane droplets under three-dimensional and quasi-two-dimensional conditions. We focus on the development of orientational order of chains from a random state to a neatly ordered one. Two new methods, the map of symmetry breaking and the information entropy of chain orientations, are introduced to characterize the emerge and remelting phenomena of a primary nucleus at the early stage of crystallization. Stepwise nucleation, as well as the surface induced nucleation, of large droplets is observed. We elucidate the kinetic process of the formation of a primary nucleus and the rearrangement of every single molecule involved in a primary nucleus. We found that density fluctuation and orientational preordering are coupled together and occur simultaneously in nucleation. Our results show the pathway of orientational symmetry breaking in the crystallization of n-alkane droplets that are heuristic for the deeper understanding of the crystallization in more complex molecules such as polymers.

Property Decoupling across the Embryonic Nucleus-Melt Interface during Polymer Crystal Nucleation

Spatial distributions are presented that quantitatively capture how polymer properties (e.g., segment alignment, density, and potential energy) vary with distance from nascent polymer crystals (nuclei) in prototypical polyethylene melts. It is revealed that the spatial extent of nuclei and their interfaces is metric-dependent as is the extent to which nucleus interiors are solid-like. As distance from a nucleus increases, some properties, such as density, decay to melt-like behavior more rapidly than polymer segment alignment, indicating that a polymer nucleus resides in a nematic-like droplet. This nematic-like droplet region coincides with enhanced formation of ordered polymer segments that are not part of the nucleus. It is more favorable to find nonconstituent ordered polymer segments near a nucleus than in the surrounding metastable melt, pointing to the possibility of one nucleus inducing the formation of other nuclei. In this vein, there is also a second region of enhanced ordering that lies along the nematic director of a nucleus, but beyond its nematic droplet and fold regions. These results indicate that crystal stacking, a key characteristic of lamellae in semicrystalline polymeric materials, begins to emerge during the earliest stages of polymer crystallization (i.e., crystal nucleation). More generally, the findings of this study provide a conceptual bridge between polymer crystal nucleation under nonflow and flow conditions and are used to rationalize previous results.

Monodisperse Polymer Melts Crystallize via Structurally Polydisperse Nanoscale Clusters: Insights from Polyethylene

This study demonstrates that monodisperse entangled polymer melts crystallize via the formation of nanoscale nascent polymer crystals (i.e., nuclei) that exhibit substantial variability in terms of their constituent crystalline polymer chain segments (stems). More specifically, large-scale coarse-grain molecular simulations are used to quantify the evolution of stem length distributions and their properties during the formation of polymer nuclei in supercooled prototypical polyethylene melts. Stems can adopt a range of lengths within an individual nucleus (e.g., ∼1-10 nm) while two nuclei of comparable size can have markedly different stem distributions. As such, the attainment of chemically monodisperse polymer specimens is not sufficient to achieve physical uniformity and consistency. Furthermore, stem length distributions and their evolution indicate that polymer crystal nucleation (i.e., the initial emergence of a nascent crystal) is phenomenologically distinct from crystal growth. These results highlight that the tailoring of polymeric materials requires strategies for controlling polymer crystal nucleation and growth at the nanoscale.