Resistance of nanoclay reinforced epoxy composites to hyperthermal atomic oxygen attack

Influence of POSS Type on the Space Environment Durability of Epoxy-POSS Nanocomposites

In order to use polymers at low Earth orbit (LEO) environment, they must be protected against atomic oxygen (AO) erosion. A promising protection strategy is to incorporate polyhedral oligomeric silsesquioxane (POSS) molecules into the polymer backbone. In this study, the space durability of epoxy-POSS (EPOSS) nanocomposites was investigated. Two types of POSS molecules were incorporated separately—amine-based and epoxy-based. The outgassing properties of the EPOSS, in terms of total mass loss, collected volatile condensable material, and water vapor regain were measured as a function of POSS type and content. The AO durability was studied using a ground-based AO simulation system. Surface compositions of EPOSS were studied using high-resolution scanning electron microscopy and X-ray photoelectron spectroscopy. It was found that with respect to the outgassing properties, only some of the EPOSS compositions were suitable for the ultrahigh vacuum space environment, and that the POSS type and content had a strong effect on their outgassing properties. Regardless of the POSS type being used, the AO durability improved significantly. This improvement is attributed to the formation of a self-passivated AO durable SiO₂ layer, and demonstrates the potential use of EPOSS as a qualified nanocomposite for space applications.

Analysis of Physical-Chemical Properties and Space Environment Adaptability of Two-Component RTV Silicone Rubber

Silicone rubber (SR) has the properties of organic-inorganic materials and good adaptability to the space environment, which can be used as an atomic oxygen (AO)-resistant layer on the spacecraft surface. In this study, SR coatings were used to spray on the polyimide surface to prevent atomic oxygen erosion. Then, the physical, chemical, and AO-resistant properties of the SR were investigated. By means of laser diffraction scattering particle size distribution tests, energy-dispersive spectroscopy elemental mapping, and X-ray photoelectron spectroscopy, the fillers and matrix were confirmed as precipitated silica and phenyl SR, respectively. Through analysis of swelling behavior, greater cross-linking density and less swelling ratio were observed at higher temperature and humidity. Furthermore, after AO was exposed with an accumulated fluence of 1.2 × 10²¹ atoms/cm², cracks appeared on the coating surface with the change of element content. In addition, it was found that the degree of reaction between AO and SR should not be determined based on mass loss measurements. Our work showed the practical application and great potential of SR protective coating in spacecraft.