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Dummer N, Willock DJ, He Q, Howard MJ, Lewis RJ, Qi G, Taylor SH, Xu J, Bethell D, Kiely CJ, Hutchings GJ. Methane Oxidation to Methanol. Chem Rev 2023; 123:6359-6411. [PMID: 36459432 PMCID: PMC10176486 DOI: 10.1021/acs.chemrev.2c00439] [Citation(s) in RCA: 31] [Impact Index Per Article: 31.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/24/2022] [Indexed: 12/04/2022]
Abstract
The direct transformation of methane to methanol remains a significant challenge for operation at a larger scale. Central to this challenge is the low reactivity of methane at conditions that can facilitate product recovery. This review discusses the issue through examination of several promising routes to methanol and an evaluation of performance targets that are required to develop the process at scale. We explore the methods currently used, the emergence of active heterogeneous catalysts and their design and reaction mechanisms and provide a critical perspective on future operation. Initial experiments are discussed where identification of gas phase radical chemistry limited further development by this approach. Subsequently, a new class of catalytic materials based on natural systems such as iron or copper containing zeolites were explored at milder conditions. The key issues of these technologies are low methane conversion and often significant overoxidation of products. Despite this, interest remains high in this reaction and the wider appeal of an effective route to key products from C-H activation, particularly with the need to transition to net carbon zero with new routes from renewable methane sources is exciting.
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Affiliation(s)
- Nicholas
F. Dummer
- Max
Planck−Cardiff Centre on the Fundamentals of Heterogeneous
Catalysis FUNCAT, Cardiff Catalysis Institute, School of Chemistry, Cardiff University, Main Building, Park Place, CardiffCF10 3AT, United
Kingdom
| | - David J. Willock
- Max
Planck−Cardiff Centre on the Fundamentals of Heterogeneous
Catalysis FUNCAT, Cardiff Catalysis Institute, School of Chemistry, Cardiff University, Main Building, Park Place, CardiffCF10 3AT, United
Kingdom
| | - Qian He
- Department
of Materials Science and Engineering, National
University of Singapore, Singapore117575, Singapore
| | - Mark J. Howard
- Max
Planck−Cardiff Centre on the Fundamentals of Heterogeneous
Catalysis FUNCAT, Cardiff Catalysis Institute, School of Chemistry, Cardiff University, Main Building, Park Place, CardiffCF10 3AT, United
Kingdom
| | - Richard J. Lewis
- Max
Planck−Cardiff Centre on the Fundamentals of Heterogeneous
Catalysis FUNCAT, Cardiff Catalysis Institute, School of Chemistry, Cardiff University, Main Building, Park Place, CardiffCF10 3AT, United
Kingdom
| | - Guodong Qi
- National
Center for Magnetic Resonance in Wuhan, State Key Laboratory of Magnetic
Resonance and Atomic and Molecular Physics, Innovation Academy for Precision Measurement Science and Technology,
Chinese Academy of Sciences, Wuhan430071, P. R. China
- University
of Chinese Academy of Sciences, Beijing100049, P. R. China
| | - Stuart H. Taylor
- Max
Planck−Cardiff Centre on the Fundamentals of Heterogeneous
Catalysis FUNCAT, Cardiff Catalysis Institute, School of Chemistry, Cardiff University, Main Building, Park Place, CardiffCF10 3AT, United
Kingdom
| | - Jun Xu
- National
Center for Magnetic Resonance in Wuhan, State Key Laboratory of Magnetic
Resonance and Atomic and Molecular Physics, Innovation Academy for Precision Measurement Science and Technology,
Chinese Academy of Sciences, Wuhan430071, P. R. China
- University
of Chinese Academy of Sciences, Beijing100049, P. R. China
| | - Don Bethell
- Department
of Chemistry, University of Liverpool, Crown Street, LiverpoolL69 7ZD, United
Kingdom
| | - Christopher J. Kiely
- Department
of Materials Science and Engineering, Lehigh
University, 5 East Packer
Avenue, Bethlehem, Pennsylvania18015, United States
| | - Graham J. Hutchings
- Max
Planck−Cardiff Centre on the Fundamentals of Heterogeneous
Catalysis FUNCAT, Cardiff Catalysis Institute, School of Chemistry, Cardiff University, Main Building, Park Place, CardiffCF10 3AT, United
Kingdom
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Selective methane oxidation to formaldehyde using polymorphic T-, M-, and H-forms of niobium(V) oxide as catalysts. CHEMICAL PAPERS 2008. [DOI: 10.2478/s11696-007-0086-4] [Citation(s) in RCA: 24] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
Abstract
AbstractThe investigations of selective methane oxidation to formaldehyde over T-Nb2O5, the mixture of M-Nb2O5 and H-Nb2O5 as well as H-Nb2O5 were carried out. The tests were conducted under atmospheric pressure, in the temperature range 420–750°C, using oxygen as the oxidizing agent. T-Nb2O5 samples were examined at the contact time 0.7–1.8 s (GHSV 2000–5143 h−1). Other polymorphic forms of niobium(V) oxide were examined at the contact time 0.9 s. Various polymorphic forms of Nb2O5 displayed various formaldehyde and carbon dioxide yield. Using H-Nb2O5 and M-Nb2O5 phases with a block type structure, made it possible to obtain higher formaldehyde selectivity (78 % at 0.9 s) as compared to T-Nb2O5 (47 % at 0.9 s), a polymorphic form which does not have a block type structure. However, the highest space time yield of formaldehyde (46 g per kg of catalyst per h) was obtained over T-Nb2O5 supported on SiO2.
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Sinev M, Arutyunov V, Romanets A. Kinetic Models of C1–C4 Alkane Oxidation as Applied to Processing of Hydrocarbon Gases: Principles, Approaches and Developments. ACTA ACUST UNITED AC 2007. [DOI: 10.1016/s0065-2377(07)32003-6] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/07/2023]
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