Physical, mechanical, optical and biodegradability properties of polyvinyl alcohol/cellulose nanofibrils/kaolinite clay-based hybrid composite films

Development of biodegradable film from cactus (Opuntia Ficus Indica) mucilage loaded with acid-leached kaolin as filler

Nowadays, substituting petroleum-based plastics with biodegradable polymers made from polysaccharides loaded with various reinforcing materials has recently gained attention due to the impact of conventional plastics wastes. In this study, polysaccharidic mucilage from Ethiopian cactus (Opuntia Ficus Indica) was derived using microwave-assisted extraction technique to develop biodegradable polymers that were inexpensive, readily available, simple to make, and ecofriendly. The effect of microwave power 300-800 W, solid-liquid (cactus-sodium hydroxide solution) ratio 1:5-1:25, sodium hydroxide concentration 0.1-0.8 mol/L, and extraction time 2-10 min on mucilage extraction were studied and the maximum yield of mucilage was attained at optimized parameters of 506 W, 1:20, 0.606 mol/L, and 9.5 min, respectively. Biodegradable polymers made with mucilage alone have poor mechanical characteristics and are thermally unstable. Thus, to overcome the stated problems, glycerol as a plasticizer and acid-leached kaolin crosslinked with urea as a reinforcing material were used. Moreover, the effect of acid-leached kaolin and glycerol on the physico-chemical properties of the films was studied, and a maximum tensile strength of 6.74 MPa with 18.45 % elongation at break, thermally improved biodegradability of 26 %, were attained at 10 % acid-leached kaolin and 20 % glycerol crosslinking with 2 % urea. But the maximum degradability of 53.5 % was attained at 30 % glycerol content. The control and reinforced biodegradable films were characterized using TGA, FTIR, SEM, and XRD to determine the thermal, functional group, morphology, and crystallinity of the bioplastics, respectively. These biodegradable plastics may be used for packaging application.

Effect of Length of Cellulose Nanofibers on Mechanical Reinforcement of Polyvinyl Alcohol

Cellulose nanofibers (CNF), representing the nano-structured cellulose, have attained an extensive research attention due to their sustainability, biodegradability, nanoscale dimensions, large surface area, unique optical and mechanical performance, etc. Different lengths of CNF can lead to different extents of entanglements or network-like structures through van der Waals forces. In this study, a series of polyvinyl alcohol (PVA) composite films, reinforced with CNF of different lengths, were fabricated via conventional solvent casting technique. CNF were extracted from jute fibers by tuning the dosage of sodium hypochlorite during the TEMPO-mediated oxidation. The mechanical properties and thermal behavior were observed to be significantly improved, while the optical transparency decreased slightly (Tr. > 75%). Interestingly, the PVA/CNF20 nanocomposite films exhibited higher tensile strength of 34.22 MPa at 2 wt% filler loading than the PVA/CNF10 (32.55 MPa) while displayed higher elastic modulus of 482.75 MPa than the PVA/CNF20 films (405.80 MPa). Overall, the findings reported in this study provide a novel, simple and inexpensive approach for preparing the high-performance polymer nanocomposites with tunable mechanical properties, reinforced with an abundant and renewable material.

Development and characterization of PVA-starch incorporated with coconut shell extract and sepiolite clay as an antioxidant film for active food packaging applications

An active antioxidant film was fabricated by using polyvinyl alcohol (PVA) and corn starch (ST) and incorporated with and 3, 5, 10, and 20% (v/v) coconut shell extract (CSE) and sepiolite clay (SP) for the first time. The microstructure and physical properties of prepared films were characterized and examined. The addition of sepiolite clay to PVA improved the elongation break 15.57 to 69.24%, and water vapor permeability increased with the addition of CSE. In addition to CSE to films, the antioxidant activity properties of the films were enhanced up to 80%. Further, increasing the amount of CSE slightly affected the color of the active films. The thermal properties of films were enhanced with the addition of CSE and SP. The dispersion of SP in the PVA matrix was affected by an increase in CSE concentration in the PVA matrix. Remarkably, PVA-ST film-based sachets successfully improved the oxidative stability of packaged soybean oil. Our results suggest PVA-ST film containing CSE and sepiolite clay can be utilized as a novel antioxidant packaging material in the food processing industry.