Mechanical and Thermal Properties of Polypropylene/Silica Aerogel Composites

Blown Composite Films of Low-Density/Linear-Low-Density Polyethylene and Silica Aerogel for Transparent Heat Retention Films and Influence of Silica Aerogel on Biaxial Properties

Blown films based on low-density polyethylene (LDPE)/linear low-density polyethylene (LLDPE) and silica aerogel (SA; 0, 0.5, 1, and 1.5 wt.%) were obtained at the pilot scale. Good particle dispersion and distribution were achieved without thermo oxidative degradation. The effects of different SA contents (0.5–1.5 wt.%) were studied to prepare transparent-heat-retention LDPE/LLDPE films with improved material properties, while maintaining the optical performance. The optical characteristics of the composite films were analyzed using methods such as ultraviolet–visible spectroscopy and electron microscopy. Their mechanical characteristics were examined along the machine and transverse directions (MD and TD, respectively). The MD film performance was better, and the 0.5% composition exhibited the highest stress at break. The crystallization kinetics of the LDPE/LLDPE blends and their composites containing different SA loadings were investigated using differential scanning calorimetry, which revealed that the crystallinity of LDPE/LLDPE was increased by 0.5 wt.% of well-dispersed SA acting as a nucleating agent and decreased by agglomerated SA (1–1.5 wt.%). The LDPE/LLDPE/SA (0.5–1.5 wt.%) films exhibited improved infrared retention without compromising the visible light transmission, proving the potential of this method for producing next-generation heat retention films. Moreover, these films were biaxially drawn at 13.72 MPa, and the introduction of SA resulted in lower draw ratios in both the MD and TD. Most of the results were explained in terms of changes in the biaxial crystallization caused by the process or the influence of particles on the process after a systematic experimental investigation. The issues were strongly related to the development of blown nanocomposites films as materials for the packaging industry.

Nano-Porous Silica-Aerogel-Incorporated Composite Materials for Thermal-Energy-Efficient Pitched Roof in the Tropical Region

Silica aerogel possesses an ultra-low thermal conductivity by virtue of its nano-structure. Owing to the fragility of monolithic aerogel, the development and production of aerogel-based insulation materials involve the incorporation of granular aerogel with other materials to form composite materials. In the present study, the application of silica-aerogel-incorporated composite cement paste as render on the roof-top surface is coupled with the installation of a novel silica-aerogel-incorporated composite insulation board below the roof tiles. Control and silica-aerogel-incorporated samples of the composite cement paste and insulation were prepared. Thermal conductivity and strength tests were performed on the samples. A simulation study was performed on a Building Information Model subjected to a tropical climate to project the resultant impact of the cement render coupled with the insulation board on the thermal-energy-efficiency of the roof. For optimization of thermal and strength performances, silica aerogel contents of 4 wt.% and 3 wt.% were selected for the cement render and insulation board, respectively. The projected annual cooling load and energy savings revealed that the application of a 20-mm cement render, coupled with the installation of a 100-mm thick insulation board, is recommended as the optimum roof configuration.

Hybrid Biocomposites Based on Poly(Lactic Acid) and Silica Aerogel for Food Packaging Applications

Bionanocomposites based on poly (lactic acid) (PLA) and silica aerogel (SiA) were developed by means of melt extrusion process. PLA-SiA composite films were plasticized with 15 wt.% of acetyl (tributyl citrate) (ATBC) to facilitate the PLA processability as well as to attain flexible polymeric formulations for films for food packaging purposes. Meanwhile, SiA was added in four different proportions (0.5, 1, 3 and 5 wt.%) to evaluate the ability of SiA to improve the thermal, mechanical, and barrier performance of the bionanocomposites. The mechanical performance, thermal stability as well as the barrier properties against different gases (carbon dioxide, nitrogen, and oxygen) of the bionanocomposites were evaluated. It was observed that the addition of 3 wt.% of SiA to the plasticized PLA-ATBC matrix showed simultaneously an improvement on the thermal stability as well as the mechanical and barrier performance of films. Finally, PLA-SiA film formulations were disintegrated in compost at the lab-scale level. The combination of ATBC and SiA sped up the disintegration of PLA matrix. Thus, the bionanocomposites produced here show great potential as sustainable polymeric formulations with interest in the food packaging sector.