Phase Structure Analysis and Composition Optimization of Poly(Lactic Acid)/Poly(Butylene Adipate-co-terephthalate) Blends

Highly toughened poly (lactic acid)/poly (butylene adipate-terephthalate) blends in-situ compatibilized by MMA-co-GMA copolymers with different epoxy group content

Poor compatibility limits the wide application of biodegradable poly (lactic acid)/poly (butylene adipate-terephthalate) (PLA/PBAT) blends in packaging industry. How to prepare compatibilizers with high efficiency and low cost by simple methods is a challenge. In this work, methyl methacrylate-co-glycidyl methacrylate (MG) copolymer with different epoxy group content are synthesized as reactive compatibilizers to resolve this issue. The effects of glycidyl methacrylate and MG contents on phase morphology and physical properties of the PLA/PBAT blends are systematically investigated. During melt blending, MG migrates to the phase interface, and then grafts with PBAT to form PLA-g-MG-g-PBAT terpolymers. When the molar ratio of MMA and GMA in MG is 3:1, the reaction activity of MG with PBAT is the highest and the compatibilization effect is the best. When the M₃G₁ content is 1 wt%, the tensile strength and the fracture toughness are increased to 37. 1 MPa and 120 MJ/m³, which increase by 34 % and 87 %, respectively. The size of PBAT phase decreases from 3.7 μm to 0.91 μm. Therefore, this work provides a low-cost and simple method to prepare the compatibilizers with high efficiency for the PLA/PBAT blend, and provides a new basis for the design of epoxy compatibilizers.

Thermal and mechanical properties of poly(lactic acid)/poly(butylene adipate-co-terephthalate)/calcium carbonate composite with single continuous morphology

Poly(lactic acid)/poly(butylene adipate-co-terephthalate) with a content ratio of 90/10, and its calcium carbonate (CaCO3) composites with nano- and micro-sized particles were prepared by melt mixing. The dependence of thermal and mechanical properties of the composites on the particle size and addition content of the CaCO3 filler was investigated. The composite containing five parts micro-sized filler (abbreviated as 90L10B5mC, similarly hereinafter) exhibited α and α′ crystallines on cooling as 90L10B without fillers. 90L10B11mC and 90L10B11n5mC exhibited only α′ crystalline, and the others exhibited no discernible crystalline. Jeziorny method showed that the crystallization mode of poly(lactic acid) chains in different composites was close, and Mo method showed that the crystal growth mode in 90L10B11n5mC was different from others. Changes in thermal and mechanical properties were attributed to the overall connection strength which was dependent on the particle size and addition content of the CaCO3 filler. From the perspective of industrialization, 90L10B5n11mC was preferred.

Development of Biodegradable PLA/PBAT-Based Filaments for Fertilizer Release for Agricultural Applications

The aim of this work was to produce filaments of PLA/PBAT and NPK fertilizer adsorbed on organophilized bentonite intended for application in the prototyping of biodegradable agricultural artifacts in 3D printing, using the Fused Deposition Modeling (FDM) technique. This is the first time that we have reported this composite for a 3D printing approach. Systems containing PLA/PBAT, organobentonite and NPK were initially processed in an internal mixer and later extruded as filaments in a single-screw extruder. The prototypes were printed by FDM. Structural, morphological and thermal properties, as well as NPK releasing, were investigated. The results suggest that exfoliated and/or intercalated nanocomposites were obtained by the organoclay addition to the PLA/PBAT blend. The morphological analysis revealed a good surface quality of the impressions. Systems containing organobentonite released approximately 22% less fertilizer in 24 h compared to the systems without organobentonite. This difference is due to the higher concentration of nanoparticles that generate more barriers to the diffusion of NPK. The release data for these systems had a better fit to the kinetic model of Korsmeyer-Peppas. Thus, studied filaments have the potential to retard the release of fertilizer and are suitable for further development of structures for agricultural applications by FDM.

Toughening and Heat-Resistant Modification of Degradable PLA/PBS-Based Composites by Using Glass Fiber/Silicon Dioxide Hybrid Fillers

In this paper, to enhance the toughness and heat resistance properties of polylactic acid (PLA)/polybutylene succinate (PBS) composites, the PLA/PBS matrix was modified by different glass fiber (GF), GF/SiO₂, and GF/(Polyaluminium chloride) PAC fillers. Additionally, the effect of filler type, filler content, components interaction and composite structure on the mechanical and thermal properties of the PLA/PBS composites was researched. The results showed that the addition of GF, GF/SiO₂ and GF/PAC make the PLA/PBS composites appear significantly higher mechanical properties compared with the pristine PLA/PBS composite. Among the different inorganic fillers, the 10%GF/1%SiO₂ fillers showed excellent strengthening, toughening and heat resistant effects. Compared with the pristine PLA/PBS matrix, the tensile strength, elastic modulus, flexural strength, flexural modulus and Izod impact strength improved by 36.28%, 70.74%, 67.95%, 66.61% and 135.68%, respectively. Considering the above, when the weight loss rate was 50%, the thermal decomposition temperature of the 10%GF/1%SiO₂ modified PLA/PBS composites was the highest 412.83 °C and its Vicat softening point was up to 116.8 °C. In a word, the 10%GF/1%SiO₂ reinforced PLA/PBS composites exhibit excellent mechanical and thermal properties, which broadens the application of biodegradable materials in specific scenarios.