Improving Chemical Production Processes by Selective By-Product Removal in a Pervaporation Membrane Reactor

Evaluation of FAU-type Zeolite Membrane Stability in Transesterification Reaction Conditions

The transesterification conversion of methyl ether can be enhanced by the removal of the byproduct methanol using methanol permselective faujasite (FAU-type) zeolite membranes. However, the authors previously observed that the methanol flux during the transesterification reaction was lower than the predicted flux. Therefore, this study investigated the stability of FAU-type zeolite membranes in the presence of organic components associated with the transesterification reaction of methyl hexanoate and 1-hexanol. The stability was defined in terms of changes in methanol permeance and zeolite structure. The effect of reaction components (methanol, 1-hexanol, methyl hexanoate, and hexyl hexanoate) on the FAU-type zeolite structure and the methanol permeation performance of the FAU-type zeolite membranes were evaluated to find the component causing the lower methanol flux. From these results, two esters were found to adsorb strongly on the FAU-type zeolite. The methanol flux of the FAU-type zeolite membrane was examined after vapor exposure of each of the four reaction chemicals at 373 K for 8 h. In the case of methyl hexanoate and hexyl hexanoate vapor exposure, the methanol flux was reduced by about 75% compared to the initial flux of 15 kg m^-2 h^-1. These results indicated methanol permeation performance was inhibited by the adsorption of esters.

Chemical and bio-chemical reactions assisted by pervaporation technology

Since several decades ago, the application of pervaporation (PV) technology has been mainly aimed at the separation of different types of water-organic, organic-water and organic-organic mixtures, reaching its large-scale application in industry for the dehydration of organics. Today, the versatility and high selectivity toward specific compounds have led its consideration to other types of application such as the assisted chemical and bio-chemical reactions. The focus of this review is to provide a compelling overview on the recent developments of PV combined with chemical and bio-chemical reactions. After a general introduction of PV and its theoretical background, particular emphasis is given to the results obtained in the field for different reactions considered, identifying the key features and weak points of PV in such particular applications. Furthermore, future trends and perspectives are also addressed according to the latest literature reports.