Development in separation of oilfield emulsion toward green technology – A comprehensive review

Aromatic poly (amino acids) as an effective low-temperature demulsifier for treating crude oil-in-water emulsions

Amphiphilic aromatic poly (amino acids) polymers were designed as biodegradability demulsifiers with higher aromaticity, stronger polarity, and side chain-like combs. The effects of demulsifier dosage, structural characteristics and emulsion properties such as pH, salinity, and oil content on the demulsification efficiency were investigated. The results show that the poly (L-glutamic-benzyl ester)-block-poly (L-phenylalanine) (PBLG15-b-PPA15) as the demulsifier can remove more than 99.97% of the oil in a 5.0 wt% oil-in-water (O/W) emulsion at room temperature within 2 min. The poly (L-tyrosine)-block-poly (L-phenylalanine) (PTyr15-b-PPA15) with environmental durability demonstrates high effectiveness, universality, and demulsification speed. It achieves a remarkable demulsification efficiency of up to 99.99% for a 20.0 wt% O/W emulsion at room temperature. The demulsification mechanism indicates that demulsifiers have sufficient interfacial activity can quickly migrate to the oil-water interface after being added to the emulsions. Additionally, when demulsifiers are present in a continuous phase in the molecular form, their "teeth" side chains are beneficial for increasing coalescence and flocculation capacities. Furthermore, according to the Density Functional Theory (DFT) calculations, enhancing the intermolecular interactions between demulsifiers and the primary native surfactants that form an oil-water interfacial film is a more efficient approach to reducing demulsification temperature and improving demulsification efficiency and rate.

Petroleum sludge formation and its treatment methodologies: a review

Different petroleum operations produce huge amount of oil sludge annually. For instance, US EPA estimates the annual sludge production of each US refinery of 30,000 tons, while the average oily sludge produced from petrochemical industries in China is estimated about 3 million tons per year. In the last year, our center could recover about 30,206 barrels of raw oil from 32,786 barrels of tank bottom sludge (TBS) for different petroleum companies. This sludge causes huge economic losses besides its negative environmental impacts. The accumulation of sludge in the tanks results in reducing the tanks' capacity for storing liquid crude, accelerating the corrosion of the tanks, delay in the production schedule, and disturbing the whole production operation. There are diverse treatment methodologies such as solvent treatment, addition of certain chemicals, and centrifuging. Of course, the environmental regulations and the overall cost limitations are very important in deciding the preferred applicable method(s). Although several works handled the problem of sludge deposition and treatment from different aspects, we intend to introduce a different work. First, composition, formation, types, and properties of TBS were reviewed. Then, environmental and economic problems caused by TBS were revised. At last, different methodologies applied for treatment of oily TBS to recover oil and safe disposal of hazardous remains were investigated focusing on the most straightforward and environmentally friendly protocols. It is expected that this review attracts the experts in petroleum chemistry, and other relevant fields and provides a comprehensive understanding of current sludge control and treatment research.

Flexible, durable, and anti-fouling maghemite copper oxide nanocomposite-based membrane with ultra-high flux and efficiency for oil-in-water emulsions separation

In this study, we developed a novel nanocomposite-based membrane using maghemite copper oxide (MC) to enhance the separation efficiency of poly(vinyl chloride) (PVC) membranes for oil-in-water emulsions. The MC nanocomposite was synthesized using a co-precipitation method and incorporated into a PVC matrix by casting. The resulting nanocomposite-based membrane demonstrated a high degree of crystallinity and well-dispersed nanostructure, as confirmed by TEM, SEM, XRD, and FT-IR analyses. The performance of the membrane was evaluated in terms of water flux, solute rejection, and anti-fouling properties. The pinnacle of performance was unequivocally reached with a solution dosage of 50 mL, a solution concentration of 100 mg L-1, and a pump pressure of 2 bar, ensuring that every facet of the membrane's potential was fully harnessed. The new fabricated membrane exhibited superior efficiency for oil-water separation, with a rejection rate of 98% and an ultra-high flux of 0.102 L/m2 h compared to pure PVC membranes with about 90% rejection rate and an ultra-high flux of 0.085 L/m2 h. Furthermore, meticulous contact angle measurements revealed that the PMC nanocomposite membrane exhibited markedly lower contact angles (65° with water, 50° with ethanol, and 25° with hexane) compared to PVC membranes. This substantial reduction, transitioning from 85 to 65° with water, 65 to 50° with ethanol, and 45 to 25° with hexane for pure PVC membranes, underscores the profound enhancement in hydrophilicity attributed to the heightened nanoparticle content. Importantly, the rejection efficiency remained stable over five cycles, indicating excellent anti-fouling and cycling stability. The results highlight the potential of the maghemite copper oxide nanocomposite-based PVC membrane as a promising material for effective oil-in-water emulsion separation. This development opens up new possibilities for more flexible, durable, and anti-fouling membranes, making them ideal candidates for potential applications in separation technology. The presented findings provide valuable information for the advancement of membrane technology and its utilization in various industries, addressing the pressing challenge of oil-induced water pollution and promoting environmental sustainability.

Demulsification of Heavy Oil-in-Water Emulsion by a Novel Janus Graphene Oxide Nanosheet: Experiments and Molecular Dynamic Simulations

Various nanoparticles have been applied as chemical demulsifiers to separate the crude-oil-in-water emulsion in the petroleum industry, including graphene oxide (GO). In this study, the Janus amphiphilic graphene oxide (JGO) was prepared by asymmetrical chemical modification on one side of the GO surface with n-octylamine. The JGO structure was verified by Fourier-transform infrared spectra (FTIR), transmission electron microscopy (TEM), and contact angle measurements. Compared with GO, JGO showed a superior ability to break the heavy oil-in-water emulsion with a demulsification efficiency reaching up to 98.25% at the optimal concentration (40 mg/L). The effects of pH and temperature on the JGO’s demulsification efficiency were also investigated. Based on the results of interfacial dilatational rheology measurement and molecular dynamic simulation, it was speculated that the intensive interaction between JGO and asphaltenes should be responsible for the excellent demulsification performance of JGO. This work not only provided a potential high-performance demulsifier for the separation of crude-oil-in-water emulsion, but also proposed novel insights to the mechanism of GO-based demulsifiers.