Investigation of droplet size distribution for liquid-liquid emulsions in Taylor-Couette flows

Droplet spatial distribution of oil-based emulsion spray

Introduction

Oil-based emulsion solution is a common pesticide formulation in agricultural spraying, and its spray characteristics are different from that of water spraying. The well understanding of its spray characteristics is the theoretical basis to improve the pesticide spraying technology. The objective of the present study is to deepen the understanding of the spray characteristics of oil-based emulsion.

Method

In this paper, the spatial distribution characteristics of spray droplets of oil-based emulsion were captured visually using the high-speed photomicrography. On the basis of image processing method, the droplet size and distribution density of spray droplets at different spatial locations were analyzed quantitatively. The effects of nozzle configuration and emulsion concentration on spray structures and droplet spatial distribution were discussed.

Results

Oil-based emulsion produced a special perforation atomization mechanism compared with water spray, which led to the increase of spray droplet size and distribution density. Nozzle configuration had a significant effect on oil-based emulsion spray, with the nozzle changed from ST110-01 to ST110-03 and ST110-05; the sheet lengths increased to 18 and 28 mm, respectively, whereas the volumetric median diameters increased to 51.19% and 76.00%, respectively. With emulsion concentration increased from 0.02% to 0.1% and 0.5%, the volumetric median diameters increased to 5.17% and 14.56%, respectively.

Discussion

The spray droplet size of oil-based emulsion spray can be scaled by the equivalent diameter of discharge orifice of nozzles. The products of volumetric median diameters and corresponding surface tensions were nearly constant for the oil-based emulsion spray of different emulsion concentrations. It is expected that this research could provide theoretical support for improving the spraying technology of oil-based emulsion and increasing the utilization of pesticide.

Dispersion and mixing dynamics of complex oil-in-water emulsions in Taylor-Couette flows

The seminal study by G. I. Taylor (1923) has inspired generations of work in exploring and characterizing Taylor-Couette (TC) flow instabilities and laid the foundation for research of complex fluid systems requiring a controlled hydrodynamic environment. Here, TC flow with radial fluid injection is used to study the mixing dynamics of complex oil-in-water emulsions. Concentrated emulsion simulating oily bilgewater is radially injected into the annulus between rotating inner and outer cylinders, and the emulsion is allowed to disperse through the flow field. The resultant mixing dynamics are investigated, and effective intermixing coefficients are calculated through measured changes in the intensity of light reflected by the emulsion droplets in fresh and salty water. The impacts of the flow field and mixing conditions on the emulsion stability are tracked via changes in droplet size distribution (DSD), and the use of emulsified droplets as tracer particles is discussed in terms of changes in the dispersive Péclet, Capillary and Weber numbers. For oily wastewater systems, the formation of larger droplets is known to yield better separation during a water treatment process, and the final DSD observed here is found to be tunable based on salt concentration, observation time and mixing flow state in the TC cell. This article is part of the theme issue 'Taylor-Couette and related flows on the centennial of Taylor's seminal Philosophical Transactions paper (Part 2)'.