Transformation of heavy metals and the formation of secondary iron minerals during pig manure bioleaching by the co-inoculation acidophilic thiobacillus

Changes of nutrients and potentially toxic elements during hydrothermal carbonization of pig manure

The effects of reaction temperature, residence time, sulfuric acid and potassium hydroxide on the total concentration and speciation of N and P, potentially toxic elements (salts and metal elements) of pig manure during its hydrothermal carbonization (HTC) were investigated. Concentrations of Cl, K, Na and Mg in the hydrochars were much lower but total N, P and nitrate-nitrogen (NO₃^--N) contents were significantly higher than in untreated pig manure. The acid-extractable fractions of Cu and Zn in hydrochars were 0.03-0.63 and 0.17-0.66 times lower than those in pig manure and decreased significantly with increasing reaction temperature. The addition of sulfuric acid (H2SO4) or potassium hydroxide (KOH) in HTC reduced the contents of P, Ca, Mg, Cl and heavy metal elements (HMEs) in hydrochars, and the removal rates of Cu and Zn were up to 55% and 59%, respectively. Overall, the rapid treatment of pig manure by HTC reduced the harm of salts and HMEs, and effectively recovered the nutrients in pig manure. The HTC under alkaline conditions was desirable for optimizing the main elemental composition of the hydrochars.

The Synthesis of Secondary Iron Minerals Induced by Quartz Sand during the Bioleaching Process Improves the Dewaterability of Municipal Sewage Sludge

This study elucidated the mechanisms during the bioleaching process when optimizing the dewaterability of municipal sludge using quartz sand. The experiment was conducted with a shaking table and a series of controlled trials designed to investigate the influence of quartz sand on sludge dewaterability. Scanning electron microscopy and X-ray diffraction were applied to explore the quartz sand’s action mechanism. Results indicated that quartz sand could improve the sludge bioleaching efficiency. The optimal reaction time was between 24–48 h and 48–72 h with and without 10 g·L−1 of quartz sand, and a minimum sludge specific resistance to filtration was 1.2 × 1012 and 2.4 × 1012 m·kg−1, respectively. Quartz sand could provide nucleating sites for secondary iron minerals and overcome the unfavorable influence of a low Fe3+ supply rate in the initial bioleaching stage (0–24 h). Because it was conducive to accelerating the initial mineral precipitation, quartz sand could improve bioleaching efficiency. The X-ray diffraction spectrum showed that quartz sand induced changes in the synthesis pathway of secondary iron minerals when the concentration of Fe2+ ≥ 4 g·L−1. This then promoted the transformation of schwertmannite into jarosite during the mineralization process, which immobilizes nutrients such as K+ and NH4+ in the form of jarosite. Accordingly, bioleached sludge dewaterability and its utilization value can be improved. These results provide theoretical reference for improving bioleaching techniques in the treatment of municipal sludge.

Bioleaching of heavy metals from pig manure with indigenous sulfur-oxidizing bacteria: effects of sulfur concentration

The purpose of this work was to study the sulfur concentration on bioleaching of heavy metals from pig manure employing indigenous sulfur-oxidizing bacteria. Also, the variations in physicochemical properties of pig manure before and after bioleaching were investigated. The results showed that sulfur concentration significantly affected the rate of acidification, sulfate production and metal solubilization during pig manure bioleaching process. A Michaelis–Menten type equation was utilized to interpret the relationships between sulfur concentration, sulfate production and metal solubilization in the bioleaching process. The rates of metal solubilization during pig manure bioleaching were well described by a first order kinetic equation related to time. After 12 days of bioleaching, 93%–97% of Zn, 96%–98% of Mn and 48%–94% of Cu were leached out from pig manure, respectively. The metals remaining in the pig manure residual were mainly existed in stable forms. In addition, elemental analysis showed that bioleaching process could significantly modify the dewaterbility and organic composition of pig manure. However, fertility analysis found that 9.0%–19.1% of nitrogen, 68.5%–71.0% of phosphorus, 76.5%–78.8% of potassium and 47.5%–49.4% of the total organic carbon (TOC) were lost from pig manure in the bioleaching process. Therefore, bioleaching process used in this study could be applied to remove heavy metals effectively from the pig manure, but more detailed studies need to be done to decrease the nutrients loss from pig manure.

Biochar addition for accelerating bioleaching of heavy metals from swine manure and reserving the nutrients

Biochar was applied during the bioleaching of heavy metals (HMs) from swine manure (SM), in an attempt to accelerate the HMs removal rates and to reduce the losses of nutrient elements (nitrogen and phosphorus). Results showed that the addition of biochar (5gL^-1) could not only significantly shorten the leaching time of HMs (Cu, Zn, Mn and Cd) from 10 (control) to 7days with a high solubilization efficiency of 90%, but also decrease the total nitrogen loss efficiency by 42.7% from 180.3 (control) to 103.3mgL^-1 in the leachate. In addition, biochar addition facilitated Fe²⁺ oxidation rate, achieving much better pH and ORP conditions. Electronic conductivity and adsorption properties of biochar with changed microbial community probably contributed a lot to the enhanced HMs solubilization and reduced nitrogen loss during bioleaching. Although the addition of biochar only slightly reduced the total amount of phosphorus loss, the bioavailable phosphorus in SM after bioleaching was markedly increased by 13.7%.

Influences of extracellular polymeric substances on the dewaterability of sewage sludge during bioleaching

Extracellular polymeric substances (EPS) play important roles in regulating the dewaterability of sludge. This study sought to elucidate the influence of EPS on the dewaterability of sludge during bioleaching process. Results showed that, in bioleaching system with the co-inoculation of Acidithiobacillus thiooxidans TS6 and Acidithiobacillus ferrooxidans LX5 (A. t+A. f system), the capillary suction time (CST) of sludge reduced from 255.9 s to 25.45 s within 48 h, which was obviously better than the controls. The correlation analysis between sludge CST and sludge EPS revealed that the sludge EPS significantly impacted the dewaterability of sludge. Sludge CST had correlation with protein content in slime and both protein and polysaccharide contents in TB-EPS and Slime+LB+TB layers, and the decrease of protein content in slime and decreases of both protein and polysaccharide contents in TB-EPS and Slime+LB+TB layers improved sludge dewaterability during sludge bioleaching process. Moreover, the low sludge pH (2.92) and the increasing distribution of Fe in the solid phase were another two factors responsible for the improvement of sludge dewaterability during bioleaching. This study suggested that during sludge bioleaching the growth of Acidithiobacillus species resulted in the decrease of sludge pH, the increasing distribution of Fe in the solid phase, and the decrease of EPS content (mainly including protein and/or polysaccharide) in the slime, TB-EPS, and Slime+LB+TB layers, all of which are helpful for sludge dewaterability enhancement.