Synthesis, characterization of cellulose acetate membrane and application for the treatment of oily wastewater

Synthesis and demulsification performance of a novel low-temperature demulsifier based on trimethyl citrate

A significant amount of water-in-oil (W/O) emulsion is generated during petroleum extraction. However, the current commercial demulsifiers are expensive to produce and requires high demulsification temperatures, leading to increased energy and economic consumption. To enhance the efficiency of demulsifiers and reduce the cost of demulsifying W/O emulsions, we have successfully developed a novel demulsifier named TCED through a straightforward two-step process. This demulsifier features trimethyl citrate as the hydrophilic core grafted with three hydrophobic chains. Its structure was characterized using EA, FT-IR and 1H NMR spectroscopy, and the demulsification performance was comprehensively evaluated. At a low demulsification temperature of 40 °C, TCED demonstrated a remarkable demulsification efficiency (DE) of 99.06% and 98.74% in emulsions containing water contents of 70% (E70) and 50% (E50), respectively. Especially, a DE of 100% could be obtained in both E70 and E50 emulsions at a concentration of 600 mg/L. Moreover, TCED displayed a high DE even at high salinity levels of 50,000 mg/L and across a wide pH range of 2-10. Additionally, the phase interface was consistently clear after demulsification. To investigate the demulsification mechanism of TCED, various adsorption kinetics experiments were conducted, including measurements of interfacial tension (IFT), surface tension (SFT), interfacial competitive adsorption, and stability of interfacial film. The results obtained from the experiments indicated that TCED possessed remarkable diffusion and replacement capabilities within the emulsions. As a result, it effectively disrupted the original interfacial active substances, such as asphaltenes aggregates found in crude oil. TCED exhibits a high DE at low concentration and temperature. This characteristic highlights its significant potential for low-temperature demulsification applications in the petroleum industry.

Separation of oil-water emulsion by cellulose acetate ultrafiltration membranes

This study reports the separation of oil from water using cellulose acetate (CA) ultrafiltration (UF) membranes. The CA membranes were fabricated by varying bath temperatures such as 5 ± 2°C, 25 ± 2°C and 45 ± 2°C using the phase inversion technique and assess their performance based on the oil removal efficiency. Changing the coagulation bath temperature (CBT) at that stage of membrane formations affects the porosity, pore size, hydraulic resistance, morphological structure and performance of membranes. The obtained results revealed increased porosity and pore size and also decreased hydraulic resistance of the membranes as the CBT increases. Field Emission Scanning Electron Microscopy (FESEM) images indicate that a large number of surface pores are visibly found at the higher bath temperature. Atomic force Microscopy (AFM) images show increased average roughness (Ra) of the membrane as the CBT of the membrane increases. The water flux and permeate flux of all the membranes tend to increase with an increase in CBT. From Chemical Oxygen Demand (COD) studies, the oil removal efficiency was maximum for the lower bath temperature membrane. The results indicate that conditions of the coagulation bath significantly affect the porous structure, morphology and performance of the membrane.

Conversion of novel tannery sludge-derived biochar/TiO2 nanocomposite for efficient removal of Cr (VI) under UV light: photocatalytic performance and mechanism insight

An investigation on the reduction of Cr (VI) pollutant from tannery effluents using TiO₂, SB/TiO₂, and c-SB/TiO₂ nano photocatalysts was presented in this study. For the preparation of Biochar-based TiO₂ photocatalyst (SB/TiO₂), tannery sludge was utilized as a precursor. Hydrothermal pre-treatment was adopted to prepare chemically activated SB/TiO₂ and SB/TiO₂ nanocomposites. The morphology, crystal structure, optical properties, and elemental composition of the prepared catalysts were analyzed by XRD, FT-IR, SEM-EDX, BET analysis, ZPC, PL, TGA, and Raman spectroscopy. The band gap analysis of Photocatalyst was measured using a DRS instrument, and band gap energy of 3.39 eV was obtained for c-SB/TiO₂ photocatalyst. The developed c-SB/TiO₂ catalyst exhibits a larger specific surface area of 646.85 m²/g than TiO₂ and SB/TiO₂ (74.58 m²/g and 573.74 m²/g), respectively. The enhanced photocatalytic activity for the pollutant removal was achieved by the photocatalyst due to their wide band gap and effective charge separation. The kinetic rate constant was achieved in the pseudo-first-order model, which fits well for the reduction of Cr (VI). Furthermore, at the optimal conditions of 10 mg/L contaminant concentration, pH 2, and 0.5 g/L catalyst dosage, 98.56% reduction was observed after 180 min of reaction. The OH acts as a major removal pathway for Cr (VI) contaminants with more than 50% reduction in COD. This study proves that c-SB/TiO₂ photocatalysts can remove toxic contaminants under UV light irradiation with good recycling performance up to 5 times.

Synthesis and Characterization of Blended Cellulose Acetate Membranes

The casting and preparation of ultrafiltration ZnO modified cellulose acetate membrane (CA/ZnO) were investigated in this work. CA membranes were fabricated by phase inversion using dimethylformamide (DMF) as a solvent and ZnO as nanostructures materials. Ultrafiltration (UF) performance, mechanical stability, morphology, contact angle, and porosity were evaluated on both CA- and ZnO-modified CA samples. Scanning electron microscopy (SEM) was used to determine the morphology of the membranes, showing different pore sizes either on rough surfaces and cross-sections of the samples, an asymmetric structure and ultra-scale pores with an average pore radius 0.0261 to 0.045 µm. Contact angle measurements showed the highest hydrophobicity values for the samples with no ZnO addition, ranging between 48° and 82.7° on their airside. The permeability values decreased with the increasing CA concentration in the casting solution, as expected; however, ZnO-modified membranes produced lower flux than the pure CA ones. Nevertheless, ZnO modified CA membranes have higher surface pore size, pore density and porosity, and improved surface hydrophilicity compared with pure CA membranes. The results indicated that the incorporated nano-ZnO tends to limit the packing of the polymer chains onto the membrane structure while showing antifouling properties leading to better hydrophilicity and permeation with consistent UF applications.

Development of Janus Cellulose Acetate Fiber (CA) Membranes for Highly Efficient Oil-Water Separation

A new type of Janus cellulose acetate (CA) fiber membrane was used to separate oil–water emulsions, which was prepared with plasma gas phase grafting by polymerizing octamethylcyclotetrasiloxane (D4) onto a CA fiber membrane prepared by centrifugal spinning. The Janus–CA fiber membrane was described in terms of chemical structure using Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) analysis, energy dispersive X-ray spectroscopy (EDX) analysis and morphology by field emission scanning electron microscopy (FESEM). In this contribution, we examine the influence of spinning solution concentration, spinning speed and nozzle aperture on the centrifugal spinning process and the fiber morphology. Superhydrophobic/hydrophilic Janus–CA fiber membrane was used to separate water and 1,2-dibromoethane mixture and Toluene-in-water emulsion. Unidirectional water transfer Janus–CA fiber membrane was used to separate n-hexane and water mixture. The separation for the first-time interception rate was about 98.81%, 98.76% and 98.73%, respectively. Experimental results revealed that the Janus cellulose acetate (CA) fiber membrane gave a permeate flux of about 43.32, 331.72 and 275.27 L/(m²·h), respectively. The novel Janus–CA fiber membrane can potentially be used for sustainable W/O emulsion separation. We believe that this is a facile strategy for construction of filtration materials for practical oil–water separation.

Facile Synthesis of Silica Composites with Oil Sorption Efficiency from a Vital Agricultural Waste of Corn Stalk Cultivated in Bishoftu, Ethiopia

This study is attempted to extract the amorphous silica composites using the combined HNO3 leaching-calcination (600°C/6 h) method from corn stalk harvested in Bishoftu, Ethiopia, owning to its profuse dumping, less cost, and negative environmental implications. The resultant composite characteristics such as amorphous nature are connected via the grain boundary which produces an agglomerated structure that has a disordered morphology, and the presence of siloxane and silanol groups, as well as additional functional groups, is reported. The synthesized product is applied in the removal of oil from synthetic oily wastewater (SYOWW) using batch mode delivering a maximum oil removal of up to 99%. The outcome of the study features the potential acclimatization of the Ethiopian corn stalk as a substitute precursor for the production of silica composites which has a potential oil adsorption capacity that can be used for oil spill cleanup.

Current Status of Cellulosic and Nanocellulosic Materials for Oil Spill Cleanup

Recent developments in the application of lignocellulosic materials for oil spill removal are discussed in this review article. The types of lignocellulosic substrate material and their different chemical and physical modification strategies and basic preparation techniques are presented. The morphological features and the related separation mechanisms of the materials are summarized. The material types were classified into 3D-materials such as hydrophobic and oleophobic sponges and aerogels, or 2D-materials such as membranes, fabrics, films, and meshes. It was found that, particularly for 3D-materials, there is a clear correlation between the material properties, mainly porosity and density, and their absorption performance. Furthermore, it was shown that nanocellulosic precursors are not exclusively suitable to achieve competitive porosity and therefore absorption performance, but also bulk cellulose materials. This finding could lead to developments in cost- and energy-efficient production processes of future lignocellulosic oil spillage removal materials.

Synthesis and evaluation of the oil removal potential of 3-bromo-benzimidazolone polymer grafted silica gel

This work reports the synthesis of 3-bromo-benzimidazolone using melt condensation, its polymerization and functionalization on silica which was extracted from diatomaceous earth in our previous work. The synthesized compounds were characterized using FTIR, NMR, SEM-EDS and TEM. The FTIR and NMR spectra of the synthesized benzimidazolones showed the compounds to have several functional groups: A band due to Si-O-C at 1085.41 cm-1, a broad band at 3380 cm-1 and chemical shifts: positive distortionless enhancement by polarization transfer (DEPT) 13C peaks (indicating lack of CH2 and CH3 groups), 1H NMR - 11.053 ppm (N-H), 7.086 ppm (Ar-H); 13C NMR - 155.34 ppm (C[double bond, length as m-dash]O), 101.04 ppm (C-Br) characteristic of benzimidazolones. SEM-EDS of the functionalized silica showed a rough irregular morphology with Si and O as the major elements. Carbon was also present indicating that silica was successfully functionalized with 3-bromo-benzimidazolone and TEM showed interconnected smear-like particles arranged irregularly. The functionalized silica was then applied in the treatment of oily wastewater and factors like initial oil concentration, adsorption dosage and time were optimized using the central composite design of response surface methodology in the design expert software. The amount of oil adsorbed was obtained by quantifying the total organic carbon using TOC test kits. Results showed that the optimum conditions for oil removal were 6650 mg L-1 oil concentration, with adsorbent dosage of 0.004 g and a contact time of 16 h. Under these conditions, the percentage adsorption was 97.9% with a desirability of 0.99. The materials were therefore seen to be applicable to field wastewaters.

Response Surface Optimization of Oil Removal Using Synthesized Polypyrrole-Silica Polymer Composite

The severity of oil pollution, brought about by improper management, increases daily with an increase in the exploration and usage of oil, especially with an increase in industrialization. Conventional oil treatment methods are either expensive or time consuming, hence the need for new technologies. The aim of this research is to synthesize polypyrrole-modified silica for the treatment of oily wastewater. Pyrrole was copolymerized with silica in the presence of ferric chloride hexahydrate by adding 23 mL of 117.4 g/dm³ ferric chloride hexahydrate drop wise to a silica-pyrrole mixture (1:2.3). The mixture was stirred for 24 h, filtered and dried at 60 °C for 24 h. The composite was then characterized using FTIR and SEM/EDX. A central composite model was developed in design expert software to describe the efficiency of oil removal using the polypyrrole-modified silica under the influence of initial oil concentration, adsorbent dosage and contact time. The synthesized adsorbent had FTIR bands at 3000–3500 cm⁻¹ (due to the N-H), 1034 cm⁻¹ (attributed to the Si-O of silica), 1607 cm⁻¹ and 1615 cm⁻¹ (due to the stretching vibration of C=C of pyrrole ring). The adsorption capacity values predicted by the central composite model were in good agreement with the actual experimental values, indicating that the model can be used to optimize the removal of oil from oily wastewater in the presence of polypyrrole-modified silica. The adsorbent showed excellent oil uptake when compared with similar materials. The optimum conditions for oil removal were 7091 mg/L oil concentration, 0.004 g adsorbent dosage and contact time of 16 h. Under these conditions, the percentage of oil adsorption was 99.3% and adsorption capacity was 8451 mg/g. As a result of the low optimum dosage and the lack of agitation, the material was found to be applicable in the remediation of field wastewater.