Development of modified airlift reactor (MALR) for improving oxygen transfer: optimize design and operation condition using 'design of experiment' methodology

Improving the Separation of PS and ABS Plastics Using Modified Induced Air Flotation with a Mixing Device

A dramatic increase in plastic waste has resulted in a strong need to increase plastic recycling accordingly. A selective flotation has been highlighted due to its outstanding efficiency for the separation of mixed plastics with analogous physicochemical characteristics. In this study, the effects of design and operational factors on the bubble’s hydrodynamic and mixing parameters in induced air flotation (IAF) with a mixing device were investigated through a design of experiment method (DOE) analysis for improving the plastic separation efficiency (i.e., PS and ABS). As a result of DOE analysis, the increase in the induced air tube diameter together with the rotational speed could generate a smaller bubble size. This led to the enhancement of the ratio of interfacial area to velocity gradient (a/G), which was interestingly found to be a significant factor affecting plastic recovery apart from the chemical agents. It demonstrates that operating IAF with a mixing device at a greater a/G ratio improved the plastic separation performance. These findings suggest that operating an IAF process with a mixing device at suitable a/G conditions could be a promising technique for separating plastic wastes, which have similar physicochemical characteristics as PS and ABS.

Effective Analysis of Different Gas Diffusers on Bubble Hydrodynamics in Bubble Column and Airlift Reactors towards Mass Transfer Enhancement

Even bubble column reactors (BCR) and airlift reactors (ALR) have been developed in terms of various related aspects towards mass transfer enhancement, the effective analysis of gas diffuser types on mass transfer and gas–liquid hydrodynamic characteristics is still limited. Therefore, the present study aims to analyze the relative effect of different types of air diffusers on bubble hydrodynamics and mass transfer performance to understand their behaviors and define the best type. The experiments were conducted by varying different diffuser types, reactor types (BCR and ALR), and superficial gas velocity (Vg) (0.12 to 1.00 cm/s). Five air diffusers including commercial fine sand (F-sand) and coarse sand (C-sand) diffusers, and acrylic perforated diffusers with orifice sizes of 0.3 mm (H-0.3), 0.6 mm (H-0.6), and 1.2 mm (H-1.2), were used in this study. For every condition, it was analyzed in terms of bubble hydrodynamics and oxygen mass transfer coefficient (KLa). Lastly, the selected diffusers that provided the highest KLa coefficient were evaluated with a solid media addition case. The results of both reactor classes showed that F-sand, the smallest orifice diffuser, showed the smallest air bubbles (3.14–4.90 mm) compared to other diffusers, followed by C-sand, which larger about 22–28% on average than F-sand. ALR exhibited a better ability to maintain smaller bubbles than BCR. Moreover, F-sand and C-sand diffusers showed a slower rising velocity through their smaller bubbles and the tiny bubble recirculation in ALR. Using F-sand in ALR, the rising velocity is about 1.60–2.58 dm/s, which is slower than that in BCR about 39–54%. F-sand and C-sand were also found as the significant diffusers in terms of interfacial area and gas hold-up. Then, the KLa coefficient was estimated in every diffuser and reactor under the varying of Vg. Up to 270% higher KLa value was achieved from the use of F-sand and C-sand compared to other types due to their smaller bubbles generated/maintained and longer bubble retention time through slower rising velocity. After adding 10% ring shape plastic media into the reactors with F-sand and C-sand diffusers, a better performance was achieved in terms of KLa coefficient (up to 39%) as well as gas hold-up and liquid mixing. Lastly, ALR also had a larger portion of mixed flow pattern than BCR. This eventually promoted mass transfer by enhancing the mixed flow regime.

CFD-PBM simulation of hydrodynamics of microbubble column with shear-thinning fluid

A numerical simulation was performed to study the hydrodynamics of micro-bubble swarm in bubble column with polyacrylamide (PAM) aqueous solution by using computational fluid dynamics coupled with population balance models (CFD-PBM). By considering rheological characteristics of fluid, this approach was able to accurately predict the features of bubble swarm, and validated by comparing with the experimental results. The gas holdup, turbulent kinetic energy and liquid velocity of bubble column have been elucidated by considering the influences of superficial gas velocity and gas distributor size respectively. The results show that with the rise of the superficial gas velocity, the gas holdup and its peak width increase significantly. Especially, the curve peak corresponding to high gas velocity tends to drift obviously toward the right side. Except for the occurrence of a smooth holdup peak at the column center under the condition of the moderate distributor size, the gas holdups for the small and large distributor sizes become flat in the radial direction respectively. The distribution of turbulent kinetic energy presents an increasingly asymmetrical feature in the radial direction and also its variation amplitude enhances obviously with the rise of gas velocity. The increase in gas distributor size can enhance markedly turbulent kinetic energy as well as its overall influenced width. At the low and moderate superficial gas velocity, the curves of the liquid velocity in radial direction present the Gaussian distributions, whereas the perfect distribution always is broken in the symmetry for high gas velocity. Both liquid velocities around the bubble column center and the ones near both column walls go up consistently with the gas distributor size, especially near the walls at the large distributor size condition.

Relative Effect of Additional Solid Media on Bubble Hydrodynamics in Bubble Column and Airlift Reactors towards Mass Transfer Enhancement

Many researchers have focused on multi-phase reactor development for improving mass transfer performance. However, solid particle addition in gas–liquid contactor for better oxygen mass transfer performance is still limited. Hence, this study aims to analyze the relative effect of different types of local solid media on the bubble hydrodynamic characteristics towards mass transfer enhancement in bubble columns (BCR) and airlift reactors (ALR). This was investigated by varying solid media types (ring, sphere, cylinder, and square), solid loadings (0%–15%), and superficial gas velocities (Vg) (2.6–15.3 × 10−3 m/s) in terms of the bubble hydrodynamic and oxygen mass transfer parameters. The result showed that bubble size distribution in BCR and ALR with additional plastic media was smaller than that without media addition, approximately 22%–27% and 5%–29%, respectively, due to the increase of the bubble breaking rate and the decrease of the bubble rising velocity (UB). Further, adding media in both reactors significantly decreased the UB value. Since media increased flow resistance, resulting in decreased liquid velocity, it can also be the moving bed to capture or block the bubbles from free rising. Therefore, oxygen mass transfer performance was investigated. The oxygen transfer coefficient (KLa) in BCR with solid media addition was enhanced up to 31%–56% compared to a non-addition case, while this enhancement was greater at higher solid loading due to its higher effective surface, resulting in a higher bubble break-up rate compared to the lower loading. In ALR, up to 38.5% enhanced KLa coefficient was archived after adding plastic media over the non-addition case. In conclusion, ring and cylinder media were found to be the most significant for improving KLa value in BCR and ALR, respectively, without extra energy.