Simultaneous improvement of impact strength and thermal resistance of PLA/PDLA stereocomplex with core-shell rubber blends

High toughness and fast home-compost biodegradable packaging films derived from polylactic acid/thermoplastic starch/para-rubber ternary blends

This research aims to formulate biobased and biodegradable packaging films with high toughness and fast home-compost biodegradation using ternary blends of polylactic acid (PLA), Para rubber (NR), and thermoplastic starch (TPS) through blown-film extrusion. The TPS content in this work ranges from 5 to 20 wt%, while the PLA: NR ratio is fixed at 70:30. At this PLA: NR ratio, the blend with 10 wt% TPS (PNT10) exhibited the highest % elongation at break and tensile toughness. Peroxide radical initiator was investigated as a potential additive for improving the properties of the ternary blend. Our binary interaction study indicated that peroxide initiated grafting reactions of PLA-NR and NR-TPS pairs, while no grafting occurred between PLA and TPS. In ternary blends, the highest peroxide content (0.5 wt%) increased the % elongation at break up to 120%, with the tensile toughness reaching 7255 MJ/m3. The improved compatibility induced by peroxide addition was supported by enhanced dispersion of TPS in the PLA/NR matrices. Results from the room-temperature soil burial test indicated that the presence of TPS could significantly accelerate the home-compost degradation of PNT films compared to films produced from neat PLA and PLA/NR. This suggests its potential as both a cost reducer and a biodegradation accelerator.

Toward ultra-tough and heat-resistant biodegradable polylactide/core-shell rubber blends by regulating the distribution of rubber particles with stereocomplex crystallites

Ultra-tough and heat-resistant poly(l-lactide)/core-shell rubber (PLLA/CSR) blends were fabricated by utilizing stereocomplex (SC) crystallites to effectively regulate the CSR distribution in PLLA matrix. Linear and 3-11 armed poly(d-lactide)s (PDLAs) were synthesized and then melt-mixed with PLLA/CSR blend. Interestingly, the incorporated PDLA chains could collaborate with PLLA chains to form dense SC crystallites network in PLLA/PDLA/CSR blends, thus inducing the CSR particles to transform from uniform distribution structure to network-like structure. With increasing the PDLA arm numbers, the size of CSR clusters in the network-like structure first increased and then decreased, and the continuity of the network-like structure first remained at a high level and then decreased obviously. The formation of CSR network-like structure could remarkably improve the impact strength of PLLA/PDLA/CSR blends without deteriorating their strength and modulus (compared with PLLA/CSR blend), and the CSR network-like structure with larger-sized CSR clusters and higher continuity could help obtain higher impact strength (78.3 kJ/m²). Moreover, the heat resistance of PLLA/PDLA/CSR blends could also be significantly improved (the highest Vicat softening temperature was 131 °C) by the SC crystallites network and CSR network-like structure. This work provides an effective strategy for controlling the rubber network-like morphology and thereby preparing high-performance PLLA materials.