Measurement of rolling resistance and scrub torque of manual wheelchair drive wheels and casters

Wheelchair caster power losses due to rolling resistance on sports surfaces

The gross mechanical efficiency of the manual wheelchair propulsion movement is particularly low compared to other movements. The energy losses in the manual wheelchair propulsion movement are partly due to energy losses associated with the wheelchair, and especially to the rolling resistance of the wheels. The distribution of mass between the front rear wheels and the caster wheels has a significant impact on the rolling resistance. The study of the caster wheels cannot therefore be neglected due to their involvement in rolling resistance. Thus, this study aimed to evaluate the power dissipated due to rolling resistance by different caster wheels, at different speeds and under different loadings on various terrains. Four caster wheels of different shapes, diameters, and materials were tested on two surfaces representative of indoor sports surfaces at four different speeds and under four loadings. The results showed a minimal dissipated power of 0.4 ± 0.2 W for the skate caster, on the parquet, at 0.5 m/s and under a loading of 50 N. The maximal mean power dissipated was 43.3 ± 27.6 W still for the skate caster, but on the Taraflex, at 1.5 m/s and under loading of 200 N. The power dissipated on the parquet was lower than the one on the Taraflex. The Spherical and Omniwheel caster wheels dissipated less power than the two other casters. This study showed that caster wheels cannot be neglected in the assessment of gross mechanical efficiency, particularly in light of the power dissipated by athletes during propulsion.

Relationship between rolling resistance, preferred speed, and manual wheelchair propulsion mechanics in non-disabled adults

PURPOSE

To characterize the relationship among rolling resistance (RR), preferred speed, and propulsion mechanics.

METHODS

N = 11 non-disabled individuals (mean (SD)); Age 24 years (2), BMI 23.8 kg/m2 (4.3) completed a submaximal graded wheelchair exercise test (GXTsubmax, fixed speed, terminated at Rating of Perceived Effort (RPE)=8 (0-10 scale)) and a single-blind, within-subject repeated measures wheelchair propulsion experiment (RME). RR at RPE = 10 (estimated maximum workload, Maxestimated) was estimated from the GXTsubmax RPE-RR relationship. RME consisted of N = 19 1-minute trials (self-selected speed) each followed by 2-minutes rest. The trials included N = 16 unique RR between 25-100% of Maxestimated. Averages of all pushes in N = 16 unique 1-minute trials were computed for average RR (N), speed (m/s), peak force (Fpeak (N)), force rate of rise (Fror (N/s)), push frequency (PF (pushes/min)), and push length (PL (deg)).

RESULTS

Repeated measures correlation assessed relationships among outcome variables (α = 0.05). RR was associated with decreased speed (r=-0.81, p < 0.001), increased Fpeak (r = 0.92), Fror (r = 0.26), and PL (r = 0.32) (all p > 0.001), and unrelated to PF (r = 0.02, p = 0.848). Increased speed was associated with increased Fror (r = 0.23, p = 0.003) and PF (r = 0.27, p < 0.001) and decreased Fpeak (r=-0.66, p < 0.001) and PL (r=-0.25, p < 0.001).

CONCLUSION

Increasing RR increases Fpeak despite reducing self-selected speed. RR and speed were strongly and moderately related to Fpeak, respectively, but weakly related to other propulsion mechanics. These results suggest that reducing user-system RR may confer dual benefits of improved mobility and decreased upper extremity loading. Further testing among wheelchair users is required. Clinical trial registration number: NCT04987177.

Design and analysis of a mobile robot with novel caster mechanism for high step-overcoming capability

The mobile robot market is experiencing rapid growth, playing a pivotal role in various human-centric environments like restaurants, offices, hotels, hospitals, apartments, and factories. However, current differential-driven mobile robots, employing conventional casters and wheel motors, encounter limitations in surmounting uneven surfaces and high steps due to constraints caused by wheel and caster dimensions. While some robots address these challenges by incorporating optimized wheel shapes and additional motors, this invariably leads to an increase in both size and cost. This research introduces an innovative solution; a novel caster-wheel mechanism designed to enhance the high-step overcoming capability of mobile robots without necessitating alterations to their overall size and structure. By incorporating a sub-wheel linked to a passive joint, the driving force is effeciently converted into a vertical force, thereby empowering the mobile robot to navigate obstacles 85% larger than its caster-wheel radius. Crucially, this innovative caster can be seamlessly manufactured and integrated, offering the potential for widespread adoption as a replacement for conventional casters. Validation through comprehensive simulations and experiments conducted on a prototype robot has been presented in this article, demonstrating its effectiveness even at a robot velocity of 0.1 m/s. This pioneering solution holds significant promise for diverse applications across various mobile robot configurations, presenting a compelling avenue for further exploration and implementation in the field.

Effects of wheels and tires on high-strength lightweight wheelchair propulsion cost using a robotic wheelchair tester

PURPOSE

This study was designed to investigate the effect of wheel and tire selections on the propulsion characteristics of a high-strength lightweight manual wheelchair using robotic wheelchair propulsion.

MATERIALS AND METHODS

Four configurations were compared with differing combinations of drive wheel tires and casters, with the baseline reflecting the manufacturer configuration of a solid mag drive wheel and 8"×1" caster. The robotic wheelchair tester propelled the chair using pre-generated straight and curvilinear manoeuvres using repeatable and reliable cyclic torque profiles. Additionally, energy loss of the components was measured using coast-down deceleration tests to approximate the system-level rolling resistance of each configuration.

RESULTS

Results indicate a significant decrease in propulsion cost, increased distance travelled and increased manoeuvrability across all configurations, with upgraded casters and tires.

CONCLUSIONS

These results indicated that with better casters and drive wheel tires, the performance of high strength lightweight wheelchairs can be improved and better meet the mobility needs of users.Implications for rehabilitationWheel and tire selection can have a demonstrable impact on the propulsion efficiency of manual wheelchairsCoast-down test protocols can be used as a simple and cost-effective means of assessing representative energy losses across various surfacesWheelchair configurations can be optimized with proper knowledge of the main energetic loss contributions and the environments and contexts of use.

Steering-by-leaning facilitates intuitive movement control and improved efficiency in manual wheelchairs

BACKGROUND

Manual wheelchair propulsion is widely accepted to be biomechanically inefficient, with a high prevalence of shoulder pain and injuries among users. Directional control during wheelchair movement is a major, yet largely overlooked source of energy loss: changing direction or maintaining straightforward motion on tilted surfaces requires unilateral braking. This study evaluates the efficiency of a novel steering-by-leaning mechanism that guides wheelchair turning through upper body leaning.

METHODS

16 full-time wheelchair users and 15 able-bodied novices each completed 12 circuits of an adapted Illinois Agility Test-course that included tilted, straight, slalom, and 180° turning sections in a prototype wheelchair at a self-selected functional speed. Trials were alternated between conventional and steering-by-leaning modes while propulsion forces were recorded via instrumented wheelchair wheels. Time to completion, travelled distance, positive/negative power, and work done, were all calculated to allow comparison of the control modes using repeated measures analysis of variance.

RESULTS

Substantial average energy reductions of 51% (able-bodied group) and 35% (wheelchair user group) to complete the task were observed when using the steering-by-leaning system. Simultaneously, able-bodied subjects were approximately 23% faster whereby completion times did not differ for wheelchair users. Participants in both groups wheeled some 10% further with the novel system. Differences were most pronounced during turning and on tilted surfaces where the steering-by-leaning system removed the need for braking for directional control.

CONCLUSIONS

Backrest-actuated steering systems on manual wheelchairs can make a meaningful contribution towards reducing shoulder usage while contributing to independent living. Optimisation of propulsion techniques could further improve functional outcomes.

Effects of Incremental Changes to Frame Mass on Manual Wheelchair Propulsion Cost

The objective of this study was to assess the effects of small, incremental additions to wheelchair frame mass (0 kg, +2 kg, and +4 kg) on the mechanical propulsion characteristics in both straight and curvilinear maneuvers. A robotic propulsion system was used to propel a manual wheelchair over a smooth tiled surface following rectilinear ("Straight") and curvilinear ("Slalom") trajectories. Three unique loading conditions were tested. Propulsion costs and system rolling resistance estimations were empirically collected using the robotic wheelchair tester. Propulsion cost values were equivalent across all loading conditions over the Slalom trajectory. In the Straight trajectory, adding 2 kg on the axle had equivalent propulsion cost to the unloaded configuration. Adding 4 kg on axle was comparable, but not equivalent, to the unloaded configuration with small (≤4.1%) increases in propulsion cost. This study demonstrates that small (0-4 kg) changes to the frame mass have no meaningful impacts on the propulsion characteristics of the manual wheelchair system. Differences in propulsion cost and rolling resistance were detectable but contextually insignificant.

A novel approach to directly measuring wheel and caster rolling resistance accurately predicts user-wheelchair system-level rolling resistance

Introduction

Clinical practice guidelines for preservation of upper extremity recommend minimizing wheelchair propulsion forces. Our ability to make quantitative recommendations about the effects of wheelchair configuration changes is limited by system-level tests to measure rolling resistance (RR). We developed a method that directly measures caster and propulsion wheel RR at a component-level. The study purpose is to assess accuracy and consistency of component-level estimates of system-level RR.

Methods

The RR of N = 144 simulated unique wheelchair-user systems were estimated using our novel component-level method and compared to system-level RR measured by treadmill drag tests, representing combinations of caster types/diameters, rear wheel types/diameters, loads, and front-rear load distributions. Accuracy was assessed by Bland-Altman limits of agreement (LOA) and consistency by intraclass correlation (ICC).

Results

Overall ICC was 0.94, 95% CI [0.91-0.95]. Component-level estimates were systematically lower than system-level (-1.1 N), with LOA +/-1.3 N. RR force differences between methods were constant over the range of test conditions.

Conclusion

Component-level estimates of wheelchair-user system RR are accurate and consistent when compared to a system-level test method, evidenced by small absolute LOA and high ICC. Combined with a prior study on precision, this study helps to establish validity for this RR test method.

The Symmetry of the Muscle Tension Signal in the Upper Limbs When Propelling a Wheelchair and Innovative Control Systems for Propulsion System Gear Ratio or Propulsion Torque: A Pilot Study

Innovative wheelchair designs require new means of controlling the drive units or the propulsion transmission systems. The article proposes a signal to control the gear ratio or the amount of additional propulsion torque coming from an electric motor. The innovative control signal in this application is the signal generated by the maximum voluntary contraction (MVC) of the muscles of the upper limbs, transformed by the central processing unit (CPU) into muscle activity (MA) when using a wheelchair. The paper includes research on eight muscles of the upper limbs that are active when propelling a wheelchair. Asymmetry in the value for MVC was found between the left and right limbs, while the belly of the long radial extensor muscle of the wrist was determined to be the muscle with the least asymmetry for the users under study. This pilot research demonstrates that the difference in mean MVCmax values between the left and the right limbs can range from 20% to 49%, depending on the muscle being tested. The finding that some muscle groups demonstrate less difference in MVC values suggests that it is possible to design systems for regulating the gear ratio or additional propelling force based on the MVC signal from the muscle of one limb, as described in the patent application from 2022, no. P.440187.

Propulsion Cost Changes of Ultra-Lightweight Manual Wheelchairs After One Year of Simulated Use

Manual wheelchairs are available with folding or rigid frames to meet the preferences and needs of individual users. Folding styles are commonly regarded as more portable and storable, whereas rigid frames are commonly regarded as more efficient for frequently daily use. To date, there are no studies directly comparing the performances of the frame types. Furthermore, while differences have been reported in the longevity of the frame types, no efforts have been made to relate this durability back to the real-world performance of the frames. This study investigated the propulsion efficiencies of four folding and two rigid ultra-lightweight frames equipped with identical drive tires and casters. A robotic wheelchair tester was used to measure the propulsion costs of each chair over two surfaces: concrete and carpet. A motorized carousel was used to drive the chairs 511 km around a circular track to simulate one year of use for each wheelchair. After simulated use, five of the six wheelchairs showed no decrease in propulsion effort, indicating that the frames were able to withstand the stresses of simulated use without a detrimental impact on performance. In the unused "new" condition, rigid chairs were found to have superior (>5%) performance over folding frames on concrete and carpet, and in the "worn" condition rigid chairs had superior performance over folding chairs on concrete but were comparable on the carpeted surface.

An Analytical Modelling of Demand for Driving Torque of a Wheelchair with Electromechanical Drive

This study aimed at analysing the influence of the position of the centre of gravity variability and the movement velocity on the demand for a torque and work time coverage of a wheelchair with an electromechanical drive. The variable parameter in the study was the configuration of the wheelchair, namely changes in the position of the batteries which changed the weight distribution. An analytical model describing the demand for torque was used in the analysis. The set of equations was introduced into the numerical calculation software. Simulations were carried out which allowed it to analyse selected parameters of the wheelchair dynamics. An increase in the torque demand was observed due to the increase in the mass of the system from 427.7 N to 533.1 N, ranging from 6.1% to 31.6% at the simulated velocity v7 = 4.2 m/s. The increase in the demand for torque due to the increase in velocity of the wheelchair from v2 = 1.05 m/s to v7 = 4.2 m/s ranged from 25.9% to 31.6% compared to the reference velocity v1 = 0.525 m/s. The centre of gravity of the wheelchair structure localization has a non-linear impact on the analysed values. At the same time, it was not possible to define its nature—this issue remains open and requires further research.

Scoping review of the rolling resistance testing methods and factors that impact manual wheelchairs

INTRODUCTION

Rolling resistance (RR) is a drag force acting on manual wheelchairs that is associated with increased propulsion force and is linked to secondary disabling conditions of the upper limbs. A scoping review was conducted to understand how RR of manual wheelchairs has been measured and to identify limitations of those test methods and the factors tested.

METHODS

A total of 42 papers were identified and reviewed, and test methods were categorized based on the measurement style of RR, testing level, and if multiple parameters could be tested. Additionally, 34 articles were reviewed for what factors were tested.

RESULTS

Seven different testing methods categories were identified: drag test, treadmill, motor draw, deceleration, physiological expenditure, ergometer/dynamometer, and robotic test rig. Relevant articles were categorized into testing factor categories: camber, toe, tire type, tire pressure, caster type, mass, mass distribution, and type of surface.

CONCLUSIONS

The variety of testing methods suggests the need for a standardized method that can be used for wheelchair wheel design and selection to reduce RR. It is important to use adjustments, such as a forward rear axle position to mitigate RR as well as using high-pressure pneumatic tires that are properly inflated.

Modeling manual wheelchair propulsion cost during straight and curvilinear trajectories

Minimizing the effort to propel a manual wheelchair is important to all users in order to optimize the efficiency of maneuvering throughout the day. Assessing the propulsion cost of wheelchairs as a mechanical system is a key aspect of understanding the influences of wheelchair design and configuration. The objective of this study was to model the relationships between inertial and energy-loss parameters to the mechanical propulsion cost across different wheelchair configurations during straight and curvilinear trajectories. Inertial parameters of an occupied wheelchair and energy loss parameters of drive wheels and casters were entered into regression models representing three different maneuvers. A wheelchair-propelling robot was used to measure propulsion cost. General linear models showed strong relationships (R² > 0.84) between the system-level costs of propulsion and the selected predictor variables representing sources of energy loss and inertial influences. System energy loss parameters were significant predictors in all three maneuvers. Yaw inertia was also a significant predictor during zero-radius turns. The results indicate that simple energy loss measurements can predict system-level performance, and inertial influences are mostly overshadowed by the increased resistive losses caused by added mass, though weight distribution can mitigate some of this added cost.