Preparation of epoxy-acrylic latex based on bisphenol F epoxy resin

Enhanced Anticorrosion Properties through Structured Particle Design of Waterborne Epoxy-Styrene-Acrylate Composite Emulsion

In order to develop a waterborne epoxy-styrene–acrylate composite latex with a better stability and anticorrosion resistance, a novel synthetic approach has been proposed. First, modified by methyl acrylic, epoxy resin containing terminal C=C double bonds was successfully synthesized, where epoxide groups were partially retained. Then, by structural design and multi-stage seed emulsion copolymerization, a stable waterborne epoxy-styrene-acrylate composite latex composed of a modified epoxy resin acrylate polymer as the core, inert polystyrene ester as the intermediate layer, and carboxyl acrylate polymer as the shell was successfully fabricated. The structure of the obtained latex was characterized by fourier transform infrared (FTIR) and transmission electron microscopy (TEM). The stability of the composite latex was tested based on the wet gel weight, Zeta potential, and storage stability, and the corrosion resistance of the composite latex films was analyzed by electrochemical measurements and salt spray tests. The thickness of each layer of the composite latex was calculated by the temperature random multi-frequency modulation DSC (TOPEM-DSC) technique. In addition to the successful emulsion copolymerization that occurred between the modified epoxy resin and acrylate monomer, the presence of carboxyl groups in the obtained latex was evidenced, while the epoxide groups were partially retained. The anticorrosion resistance and stability of the multilayer composite latex with the intermediate layer are better than that of the conventional core-shell latex. The outstanding stability and corrosion resistance is attributed to the multilayer core-shell structure. The TOPEM-DSC approach can accurately determine the thickness of the intermediate layer in the multilayer core-shell particles and is a new strategy for characterizing the core-shell structure of polymer particles with a similar monomer composition.

The Properties of Solvent-Based and Water-Borne Butyl Acrylate/Styrene Copolymer Films

With the increasing demands of environmental protection, the properties of water-borne coatings film must meet or exceed current solvent-based coatings. It is an important part of coating science for characterizing the film properties of polymers which was used in the water-borne and the solvent-based coating. In this study, UV-visible spectroscopy, gravimetric analysis, scanning electron microscopy, and electrochemical impedance spectroscopy were used to characterize the properties of the water-borne and the solvent-based poly(butyl acrylate/styrene) (P(BA/St)) copolymer films. The water-borne and the solvent-based P(BA/St) copolymer was synthesized by two methods. The copolymer had a Tg of approximately 14.4°C, which was close to room temperature. The water-borne copolymers were prepared via a three-step film formation process, while the solvent-based copolymer films were prepared in two steps. Comparing the properties of the water-borne and the solvent-based films, the water absorption capacities decreased with increasing film formation times, and the film barrier properties and electrochemical properties of both films improved as the film formation time increased.