Online measurement of PM from residential wood heaters in a dilution tunnel

A comprehensive review on advancements in sensors for air pollution applications

Air pollution, originating from both natural and human-made sources, presents significant threats to human health and the environment. This review explores the latest technological advancements in air quality sensors focusing on their applications in monitoring a wide range of pollution sources from volcanic eruptions and wildfires to industrial emissions, transportation, agricultural activities and indoor air quality. The review categorizes these sources and examines the operational principles, system architectures, and effectiveness of various air quality monitoring instruments including low-cost sensors, gas analyzers, weather stations, passive sampling devices and remote sensing technologies such as satellite and LiDAR. Key insights include the rapid evolution of sensor technology driven by the need for more accurate, real-time monitoring solutions that are both cost-effective and widely accessible. Despite significant advancements, challenges such as sensor calibration, standardization, and data integration remain critical for ensuring reliable air quality assessments. The manuscript concludes by emphasizing the need for continued innovation and the integration of advanced sensor technologies with regulatory frameworks to enhance environmental management and public health protection.

Computational modeling of woodstove pollutants in dilution tunnels

The computational modeling of the dilution tunnels used for experimental measurement of the woodstove pollution was presented. Two EPA-approved test labs for residential wood heat appliances, referred to as Lab-1 and Lab-2 dilution tunnels were simulated. The Ansys-Fluent software was enhanced with the addition of user-defined functions (UDF) and was used to simulate the airflow velocity, temperature, and particle concentration in the dilution tunnels. Particular attention was given to the variation of concentration profile at the test section and its uniformity. The simulation results suggested that roughly uniform or somewhat non-uniform particle concentrations entering from the woodstove stack into the dilution tunnel led to the uniform concentration at the outlet of the tunnel. This is particularly the case for the Lab-1 dilution tunnel. However, for the Lab-2 dilution tunnel, a highly non-uniform concentration at the woodstove stack outlet flowing at a high velocity into the dilution tunnel led to a non-uniform profile for the particle concentration at the test section. For this case, replacing the second elbow that is downstream from the mixing section with a tee reduced the nonuniformity of the concentration profile at the tunnel outlet.Implications: This study numerically investigated two dilution tunnels used in EPA-approved test labs. The dilution tunnel is used to dilute and cool the exhaust flow of the woodstove's stack. A properly working dilution tunnel provides a uniform concentration at the test section. Under different conditions, particulate matter (PM) laden turbulent flows in the tunnels are simulated to assess the dilution tunnel's performance. The goal is to understand the conditions that the dilution tunnels provide uniform concentration at their test section. The presented results suggest that using a tee instead of an elbow would enhance mixing and the chance for generating uniform concentration at the test section.

Impacts of wood species and moisture content on emissions from residential wood heaters

Homeowners burn wood of a wide range of species and moisture content (MC) in residential cordwood and pellet stoves. An effective emission certification test protocol must account for and accurately measure the impact of those variables in order to ensure a reasonable correlation between laboratory results and in-use emissions and to promote the design and manufacture of cleaner burning appliances. This study explored the effect of wood species and MC on emissions and efficiency in four cordwood and four pellet stoves. PM emissions were consistently lower with pellets manufactured from softwood than for hardwood species and were highly correlated with ash content. Higher MC oak fuel substantially increased PM emissions in a non-catalytic cordwood stove; however, a hybrid cordwood stove was able to meet federal emissions limits even with the higher MC fuel. The results of this study, in combination with previous research, suggest that certification tests that use softwood fuel likely report lower emissions than tests that use hardwood. Requiring hardwood and higher MC cordwood fuel in certification tests would enable the assessment of an appliance's ability to operate well even when fuel conditions are not optimized.Implications: The emission testing results reported in this paper call into question the adequacy of the fuel moisture content and fuel species specifications in testing protocols approved for certifying compliance with EPA's New Source Performance Standards for cordwood and pellet stoves. We recommend changes in those specifications, including the prohibition of testing with Douglas fir and other low ash softwood species, requiring the use of cordwood test fuel with a higher moisture content, and requiring pellet stoves to be tested using hardwood pellets. Adoption of these measures would increase the replicability of tests. allow for the identification of stoves that are unlikely to perform well in the field when fuel conditions are not ideal, and, ultimately, result in the design of cleaner burning stoves.

Impact of fueling protocols on emission outcomes for residential wood-fired appliances

Many believe that certification testing of residential wood heat appliances should provide data indicative of installed performance. Operationally, test methods typically only assess steady-state emissions and fail to include other typical conditions for batch appliances such as start-up. From a fueling perspective, protocols should ensure a consistent approach reflecting common use practices. Ensuring representative conditions and accurate quantification of emissions requires assessing the impact of different start-up conditions and whether or not start-up conditions affect appliance operation during start-up and beyond. This study evaluated the impact of modifying fuel piece sizes and configurations using a "smart" wood-fired hydronic heater (WHH) cordwood appliance. The appliance represents technologies using software and oxygen sensors to improve performance. Since the study used a "smart" appliance, the results likely reflect the least amount of variability found in a WHH cordwood appliance. The analysis consisted of a series of tests that involved changing one fuel variable per series, including: (1) kindling fuel arrangement in the firebox; (2) fuel piece size; and (3) the amount of kindling and starter fuel used. A goal of the study was to determine how each variable affects emissions performance during start-up and the following steady state load. Testing used a dual-stage combustion cordwood WHH equipped with external thermal storage. Particulate matter (PM), carbon monoxide (CO), and delivered heating efficiency were measured, and visible emissions from the stack and secondary combustion chamber were observed. Replicate tests were conducted for each protocol series to evaluate WHH performance reproducibility. These tests found that for a low-mass staged combustion WHH with external thermal storage, the use of different fueling protocols can substantially affect PM and CO emissions.Implications: As test methods move to incorporate measurements beyond steady-state emissions, fueling protocols must be assessed to determine (1) if they reflect typical field procedures and (2) the impact of start-up procedures on the complete test run. This paper assessed how changing start-up conditions affected run variability and PM emission impacts.

Development of an integrated duty cycle test method to assess cordwood stove performance

The US Environmental Protection Agency's (EPA's) New Source Performance Standards (NSPS) for Residential Wood Heaters (RWH) require certification emission testing of prototype appliances. In 2015, EPA revised those standards to further reduce particulate matter emissions from this critical source. However, to achieve that goal, lower emissions measured in certification tests must reflect lower emissions when the appliance is operated in homes. Woodstove certification tests have used either the Federal Reference Method (FRM), a crib wood method, or a cordwood testing method developed by ASTM International that was designated as a broadly applicable Alternative Test Method (ATM) by the EPA until December 2021, when that status was revoked. There is broad agreement that the FRM and ASTM procedures do not simulate typical fueling and operating of wood stoves in the field, raising questions about the efficacy of the current program. Effective emission reduction efforts require robust, accurate, and reproducible test methods. With input from a range of stakeholders, the Northeast States for Coordinated Air Use Management (NESCAUM) developed the Integrated Duty Cycle Test Method for Certification of Wood-Fired Stoves Using Cordwood (IDC), a cordwood testing protocol designed to improve the efficacy of residential wood heater certification testing. That method was approved by EPA as a broadly applicable ATM in 2021. IDC test runs assess appliance performance under a range of operating and fueling conditions representative of typical consumer use patterns. Unlike previous test methods, the IDC protocol requires three replicate runs to assess appliance performance variability. Including variable fueling and operating conditions, along with the requirement for replicates runs, will increase the effectiveness of certification testing and promote the development of improved wood stove technology. This paper reports on experiments conducted to develop and test the IDC method.Implications: Residential wood heating is one of the largest sources of primary particulate matter pollution nationwide. EPA's New Source Performance Standards (NSPS) establish emission limits for this source category and require certification testing of prototype wood appliances to demonstrate compliance with those limits. However, the operating and fueling requirements in NSPS compliance testing protocols do not represent typical conditions in the field. We developed a new testing approach, the Integrated-Duty Cycle (IDC) Test Method, to address the shortcomings of current certification test approaches. The IDC procedure for cordwood stoves, which was approved by EPA as a broadly applicable alternative test method in 2021, assesses appliance operations over various operating and fueling conditions representing typical consumer use patterns in an integrated run and requires three replicate runs to enable the assessment of variability in stove performance. Stoves certified with this method will be equipped to meet the NSPS limits consistently in field operation.