Solvent issues during processing and device lifetime for perovskite solar cells

Metal Oxide Oxidation Catalysts as Scaffolds for Perovskite Solar Cells

Whilst the highest power conversion efficiency (PCE) perovskite solar cell (PSC) devices that have reported to date have been fabricated by high temperature sintering (>500 °C) of mesoporous metal oxide scaffolds, lower temperature processing is desirable for increasing the range of substrates available and also decrease the energy requirements during device manufacture. In this work, titanium dioxide (TiO₂) mesoporous scaffolds have been compared with metal oxide oxidation catalysts: cerium dioxide (CeO₂) and manganese dioxide (MnO₂). For MnO₂, to the best of our knowledge, this is the first time a low energy band gap metal oxide has been used as a scaffold in the PSC devices. Thermal gravimetric analysis (TGA) shows that organic binder removal is completed at temperatures of 350 °C and 275 °C for CeO₂ and MnO₂, respectively. By comparison, the binder removal from TiO₂ pastes requires temperatures >500 °C. CH₃NH₃PbBr₃ PSC devices that were fabricated while using MnO₂ pastes sintered at 550 °C show slightly improved PCE (η = 3.9%) versus mesoporous TiO₂ devices (η = 3.8%) as a result of increased open circuit voltage (V_oc). However, the resultant PSC devices showed no efficiency despite apparently complete binder removal during lower temperature (325 °C) sintering using CeO₂ or MnO₂ pastes.

Hybrid Al2O3-CH3NH3PbI3 Perovskites towards Avoiding Toxic Solvents

We report the synthesis of organometal halide perovskites by milling CH₃NH₃I and PbI₂ directly with an Al₂O₃ scaffold to create hybrid Al₂O₃-CH₃NH₃PbI₃ perovskites, without the use of organic capping ligands that otherwise limit the growth of the material in the three dimensions. Not only does this improve the ambient stability of perovskites in air (100 min versus 5 min for dimethylformamide (DMF)-processed material), the method also uses much fewer toxic solvents (terpineol versus dimethylformamide). This has been achieved by solid-state reaction of the perovskite precursors to produce larger perovskite nanoparticles. The resulting hybrid perovskite–alumina particles effectively improve the hydrophobicity of the perovskite phase whilst the increased thermal mass of the Al₂O₃ increases the thermal stability of the organic cation. Raman data show the incorporation of Al₂O₃ shifts the perovskite spectrum, suggesting the formation of a hybrid 3D mesoporous stack. Laser-induced current mapping (LBIC) and superoxide generation measurements, coupled to thermogravimetric analysis, show that these hybrid perovskites demonstrate slightly improved oxygen and thermal stability, whilst ultra-fast X-ray diffraction studies using synchrotron radiation show substantial (20×) increase in humidity stability. Overall, these data show considerably improved ambient stability of the hybrid perovskites compared to the solution-processed material.

High Versatility and Stability of Mechanochemically Synthesized Halide Perovskite Powders for Optoelectronic Devices

We show that mechanochemically synthesized halide perovskite powders from a ball milling approach can be employed to fabricate a variety of lead halide perovskites with exceptional intrinsic stability. Our MAPbI₃ powder exhibits higher thermal stability than conventionally processed thin films, without degradation after more than two and a half years of storage and only negligible degradation after heat treatment at 220 °C for 14 h. We further show facile recovery strategies of nonphase-pure powders by simple remilling or mild heat treatment. Moreover, we demonstrate the mechanochemical synthesis of phase-pure mixed perovskite powders, such as (Cs_0.05FA_0.95PbI₃)_0.85(MAPbBr₃)_0.15, from either the individual metal and organic halides or from readily prepared ternary perovskites, regardless of the precursor phase purity. Adding potassium iodide (KI) to the milling process successfully passivated the powders. We also succeeded in preparing a precursor solution on the basis of the powders and obtained uniform thin films for integration into efficient perovskite solar cells from spin-coating this solution. We find the KI passivation remains in the devices, leading to improved performance and significantly reduced hysteresis. Our work thus demonstrates the potential of mechanochemically synthesized halide perovskite powders for long-time storage and upscaling, further paving the way toward commercialization of perovskite-based optoelectronic devices.

Recent Advances in Flexible Perovskite Solar Cells: Fabrication and Applications

Flexible perovskite solar cells have attracted widespread research effort because of their potential in portable electronics. The efficiency has exceeded 18 % owing to the high-quality perovskite film achieved by various low-temperature fabrication methods and matching of the interface and electrode materials. This Review focuses on recent progress in flexible perovskite solar cells concerning low-temperature fabrication methods to improve the properties of perovskite films, such as full coverage, uniform morphology, and good crystallinity; demonstrated interface layers used in flexible perovskite solar cells, considering key figures-of-merit such as high transmittance, high carrier mobility, suitable band gap, and easy fabrication via low-temperature methods; flexible transparent electrode materials developed to enhance the mechanical stability of the devices; mechanical and long-term environmental stability; an outlook of flexible perovskite solar cells in portable electronic devices; and perspectives of commercialization for flexible perovskite solar cells based on cost.

Perovskite Solar Cells: Toward Industrial-Scale Methods

Research progress in hybrid perovskite solar cells has increased enormously over the last years, making perovskites very promising candidates for future PV technologies. Perovskite solar cells use abundant and low-cost starting materials, providing economic advantages for large-scale implementation. A transition from laboratory-scale fabrication to industrial manufacturing requires scaling up of the dimension of the devices; manufacturing of large-area modules, considering the development of interconnection as an important step toward upscaling; and development of deposition methods alternative to spin coating, which are industrially compatible and facilitate high power conversion efficiency of the manufactured devices. This Perspective provides an overview of the recent developments toward industrial-scale manufacturing. Advances and perspectives in the developments of sheet-to-sheet and roll-to-roll deposition methods are discussed along with other related technologies required for industrial-scale methods, e.g., laser ablation, drying, post-treatment, and the use of alternative industry-compatible solvents for manufacturing of perovskite solar cells.

Perovskite solar cells in N-I-P structure with four slot-die-coated layers

The fabrication of perovskite solar cells in an N-I-P structure with compact titanium dioxide blocking, mesoporous titanium dioxide scaffold, single-step perovskite and hole-transport layers deposited using the slot-die coating technique is reported. Devices on fluorine-doped tin oxide-coated glass substrates with evaporated gold top contacts and four slot-die-coated layers are demonstrated, and best cells reach stabilized power conversion efficiencies of 7%. This work demonstrates the suitability of slot-die coating for the production of layers within this perovskite solar cell stack and the potential to transfer to large area and roll-to-roll manufacturing processes.

Perovskite solar cells in N-I-P structure with four slot-die-coated layers

The fabrication of perovskite solar cells in an N-I-P structure with compact titanium dioxide blocking, mesoporous titanium dioxide scaffold, single-step perovskite and hole-transport layers deposited using the slot-die coating technique is reported. Devices on fluorine-doped tin oxide-coated glass substrates with evaporated gold top contacts and four slot-die-coated layers are demonstrated, and best cells reach stabilized power conversion efficiencies of 7%. This work demonstrates the suitability of slot-die coating for the production of layers within this perovskite solar cell stack and the potential to transfer to large area and roll-to-roll manufacturing processes.

A novel dimethylformamide (DMF) free bar-cast method to deposit organolead perovskite thin films with improved stability

We report a solvent-free approach to synthesizing organolead perovskites by using solid state reactions to coat perovskite crystals onto Al₂O₃or TiO₂nanoparticles followed by addition of terpineol affording perovskite inks.