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Ramzan MB, Qureshi SM, Habib MS, Naveed T, Awais M, Jamshaid H. Evaluation of human factors on visual inspection skills in textiles and clothing: A statistical approach. JOURNAL OF ENGINEERED FIBERS AND FABRICS 2022; 17:155892502211281. [DOI: 10.1177/15589250221128115] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/23/2023]
Abstract
In visual inspection, the impact of different human factors on inspection performance has been evaluated in past. However, there is a need to study the effect of relevant factors and their interrelation in a single framework to monitor and improve inspection performance. This study aims to identify and evaluate such human factors for proposing a framework that indicates their interrelationship. After reviewing the literature, five constructs with their respective observed variables are selected to propose the framework. The survey instrument is developed using the suggested framework to collect data from industry professionals where human labor perform the inspection for products such as textiles. Finally, data are collected through an online survey and analyzed using confirmatory factor analysis to test the hypotheses. The results verify that the selected constructs are good measures of inspection skill, however, some variables are excluded from the model for being insignificant. Results show that the factors related to the constructs – personal, physical/mental, and organizational – are found more influencing than system and inspection-task factors. This study identifies and models the inspection-related significant factors into a framework that will help monitor and improve the performance of an individual or whole inspection station.
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Affiliation(s)
- Muhammad Babar Ramzan
- Faculty of Engineering and Technology, National Textile University, Faisalabad, Punjab, Pakistan
| | - Sheheryar Mohsin Qureshi
- Department of Industrial and Manufacturing Engineering, NED University of Engineering and Technology, Karachi, Pakistan
| | - Muhammad Salman Habib
- Department of Industrial and Manufacturing Engineering, University of Engineering and Technology, Lahore, Pakistan
| | - Tayyab Naveed
- School of Design and Textile, University of Management and Technology, Lahore, Pakistan
| | - Muhammad Awais
- Department of fiber and textile technology, university of agriculture, Faisalabad, Pakistan
| | - Hafsa Jamshaid
- Faculty of Engineering and Technology, National Textile University, Faisalabad, Punjab, Pakistan
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An empirical study to investigate the effects of critical factors on TQM implementation in the garment industry in Bangladesh. INTERNATIONAL JOURNAL OF QUALITY & RELIABILITY MANAGEMENT 2019. [DOI: 10.1108/ijqrm-06-2018-0145] [Citation(s) in RCA: 30] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Abstract
PurposeThe purpose of this paper is to investigate the factors that enable total quality management (TQM) implementation in the readymade garment (RMG) sector of Bangladesh. More specifically, the present study is a supplement of the previous call from research to investigate the TQM-enabling factors from a broader aspect of organizational change.Design/methodology/approachThis study was conducted through an online survey, followed by phone calls. Data were collected using a questionnaire survey with 256 respondents of the Bangladeshi RMG sector. The TQM-enabling factors were divided into five distinct groups, based on strategic or overall changes required within an organization for TQM implementation. A theoretical research model was created to investigate the contingency of various TQM-enabling factors. Structural equation modeling (SEM) was applied to confirm the factor that enabled TQM implementation in the RMG sector of Bangladesh.FindingsThe main finding of this study shows that structural, strategic, contextual and human resource-enabling factors are significant to TQM implementation in the Bangladeshi RMG sector.Research limitations/implicationsThis study has been completed in single time frame. Therefore, consideration of the time factor is completely ignored in this research. Furthermore, understanding of TQM-enabling factors in this research relied on quantitative findings only. Also, this study was limited to one industry and one geographic region. However, this study could determine whether data triangulation will provide a good perception on enabling factors and the methodology can be extended to other industries and regions.Practical implicationsThis study provides a research methodology for other manufacturing industries that are planning to implement TQM in their organization. This research will contribute to the existing literature by examining the contingency of various TQM-enabling factors in the context of the Bangladeshi RMG sector, and it, therefore, provides direction to increase the success rate of TQM implementation. Furthermore, the research methodology can be used in other studies for variation of contextual variables such as size of the industry, developed or underdeveloped country and manufacturing or service industry.Originality/valueThe methodology used in this study can lead the way for other industries in the RMG sector that implements TQM in their organization. Also, this research further contributes to the existing literature by investigating the contingency of various TQM enabling factors in the context of the Bangladeshi RMG sector and developing associated strategies to raise success rate of TQM implementation.
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Kaizen event approach: a case study in the packaging industry. INTERNATIONAL JOURNAL OF PRODUCTIVITY AND PERFORMANCE MANAGEMENT 2019. [DOI: 10.1108/ijppm-07-2018-0282] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Abstract
Purpose
The purpose of this paper is twofold: first, a case study on the application of lean production principles in a manufacturing facility is presented to demonstrate the impact of frequent and systematic use of a Kaizen event on quality and delivery performance. Second, the detailed description and analysis of the Kaizen event and its impact are provided, including a comprehensive analysis of the role of Kaizen events on employee participation and motivation.
Design/methodology/approach
The study utilizes a Kaizen event’s case study data with the help of various waste detection and elimination tools and techniques. Changes in overall productivity along with potential long-term improvements in the delivery process are also analyzed and documented.
Findings
Pre- and post-quality measures are provided to demonstrate the results of the event on the production quality and on the performance of the overall manufacturing processes. Qualitative findings regarding performance measurements and the impact on the employees are reported.
Research limitations/implications
The Kaizen team applied analytical techniques to one manufacturing site in North America of a company that has a manufacturing presence in 20 different countries.
Originality/value
Kaizen studies involving packaging operations are quite limited. This study fills this gap by detailing the Kaizen event implementation in a packaging delivery and dispensing systems manufacturer for the cosmetic industry. The implementation of this Kaizen event is detailed along with the data and techniques utilized for process improvement. The study also reports findings regarding the impact of the Kaizen event on employee participation.
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Ruales Guzmán BV, Brun A, Castellanos Domínguez OF. Quality management as a determinant factor of productivity. INTERNATIONAL JOURNAL OF PRODUCTIVITY AND PERFORMANCE MANAGEMENT 2019. [DOI: 10.1108/ijppm-07-2018-0251] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
Abstract
PurposeThe purpose of this paper is threefold: first, to analyse the current state of the literature on the relationship between quality management (QM) and productivity as a performance indicator; second, to identify the key constructs of QM practices related to productivity; and, finally, to reveal whether QM can actually be regarded as a determinant of productivity.Design/methodology/approachThis research was carried out through a systematic literature review, considering 150 papers that studied this relationship between 1997 and 2017 and another 37 papers on the internal determinants of productivity.FindingsThe findings revealed that human resource management, top management and process management were the more relevant constructs of QM practices related to productivity. In addition, 89 per cent of the internal determinants of productivity were related to the proposed constructs of QM practices, which suggest that QM is a determinant factor of productivity.Originality/valueThis review analysed the literature on the relationship between QM and productivity, as few studies have done before, generating original, interesting and useful findings that can guide future research and that also represent a useful tool for researchers, practitioners, managers and policy makers.
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