Activated carbon in mixed-matrix membranes

A Comparative Analysis of the Effect of Carbonaceous Nanoparticles on the Physicochemical Properties of Hybrid Polyethersulfone Ultrafiltration Membranes

Numerous studies have been previously reported on the use of nanoscale carbonaceous fillers, such as multi-walled carbon nanotubes (MWCNTs) and graphene oxide (GO), in polymeric ultrafiltration (UF) membranes; however, no insight has been clearly reported on which material provides the best enhancements in membrane performance. In this study, a comparative analysis was carried out to establish a comprehensible understanding of the physicochemical properties of hybrid polyethersulfone (PES) UF membranes incorporated with MWCNTs and GO nanoparticles at various concentrations. The hybrid membranes were prepared via the non-solvent-induced phase separation process and further characterized by field emission scanning electron microscopy and atomic force microscope (AFM). The AFM images showed homogeneous membrane surfaces with a reduction in the membrane surface roughness from 2.62 nm for bare PES to 2.39 nm for PES/MWCNTs and to 1.68 nm for PES/GO membranes due to improved hydrophilicity of the membranes. Physicochemical properties of the hybrid PES membranes were assessed, and the outcomes showed an enhancement in the porosity, pore size, water contact angle, and water permeability with respect to nanoparticle concentration. GO-incorporated PES membranes exhibited the highest porosity, pore size, and lowest contact angle as compared to PES/MWCNTs, indicating the homogeneous distribution of nanoparticles within the membrane structure. PES/MWCNTs (0.5 wt.%) and PES/GO (1.0 wt.%) hybrid membranes exhibited the highest water flux of 450.0 and 554.8 L m^-2 h^-1, respectively, at an applied operating pressure of 1 bar. The filtration and antifouling performance of the PES hybrid membranes were evaluated using 50 mg L^-1 of humic acid (HA) as a foulant at pH = 7. Compared to the bare PES membrane, the MWCNTs and GO-incorporated PES hybrid membranes exhibited enhanced permeability and HA removal. Moreover, PES/MWCNTs (0.5 wt.%) and PES/GO (1 wt.%) hybrid membranes reported HA rejection of 90.8% and 94.8%, respectively. The abundant oxygen-containing functional groups in GO-incorporated PES membranes resulted in more hydrophilic membranes, leading to enhanced permeability and fouling resistance. The antifouling properties and flux recovery ratio were improved by the addition of both nanoparticles. Given these findings, although both MWCNTs and GO nanoparticles are seen to notably improve the membrane performance, PES membranes with 1 wt.% GO loading provided the highest removal of natural organic matter, such as HA, under the same experimental conditions.

Water Treatment Using High Performance Antifouling Ultrafiltration Polyether Sulfone Membranes Incorporated with Activated Carbon

Membrane fouling is a continued critical challenge for ultrafiltration membranes performance. In this work, polyether sulfone (PES) ultrafiltration (UF) membranes were fabricated via phase-inversion method by incorporating varying concentrations of APTMS modified activated carbon (mAC). The mAC was thoroughly characterized and the fabricated membranes were studied for their surface morphology, functional groups, contact angle, water retention, swelling (%) porosity, and water flux. The hydrophilicity of mAC membranes also resulted in lower contact angle and higher values of porosity, roughness, water retention as well as water flux. Also, the membranes incorporated with mAC exhibited antibacterial performance against model test strains of gram-negative Ecoil and gram-positive S. aureus. The antifouling studies based on bovine serum albumin protein (BSA) solution filtration showed that mAC membranes have better BSA flux. The higher flux and antifouling characteristics of the mAC membranes were attributed to the electrostatic repulsion of the BSA protein from the unique functional properties of AC and network structure of APTMS. The novel mAC ultrafiltration membranes developed and studied in present work can provide higher flux and less BSA rejection thus can find antifouling applications for the isolation and concentration of proteins and macromolecules.

Enhanced water permeability and fouling resistance properties of ultrafiltration membranes incorporated with hydroxyapatite decorated orange-peel-derived activated carbon nanocomposites

Hydroxyapatite-decorated activated carbon (HAp/AC) nanocomposite was synthesized and utilized as a nanofiller to fabricate a novel type of polyethersulfone (PES) nanocomposite ultrafiltration (UF) membranes. Activated carbon (AC) derived from orange peel was synthesized by low-temperature pyrolysis at 400 °C. A hydroxyapatite/AC (HAp/AC) nanocomposite was developed by a simple one-pot hydrothermal synthesis method. The UF membrane was fabricated by intercalating HAp/AC fillers into PES casting solution by the non-solvent induced phase separation (NIPS) process. The prepared membranes exhibited a lower water contact angle than the pristine PES membrane. The hybrid membrane with 4 wt% HAp/AC nanocomposite displayed 4.6 times higher pure water flux (~660 L/m² h) than that of the pristine membrane (143 L/m² h). In static adsorption experiments, it was found that the amount of humic acid (HA) and bovine serum albumin (BSA) adsorbed by the HAp/AC-PES hybrid membrane was much lower than that of the original membrane due to the electrostatic repulsive forces between them and the surface of the membrane. Irreversible fouling was reduced from 33 to 6 % for HA and from 46 to 8 % for BSA after HAp/AC was incorporated into the PES matrix. After 7 cycles of water-BSA-water, the HAp/AC-PES hybrid membrane maintained a high pure water flux of 540 L/m² h with an excellent flux recovery ratio (FRR), demonstrating the long-term stability of the membranes. The developed UF membranes outperformed the original PES membranes in terms of permeability, selectivity, and antifouling.