Wood dust particle and mass concentrations and filtration efficiency in sanding of wood materials

Direct-reading instruments for aerosols: A review for occupational health and safety professionals part 2: Applications

Direct reading instruments (DRIs) for aerosols have been used in industrial hygiene practice for many years, but their potential has not been fully realized by many occupational health and safety professionals. Although some DRIs quantify other metrics, this article will primarily focus on DRIs that measure aerosol number, size, or mass. This review addresses three applications of aerosol DRIs that occupational health and safety professionals can use to discern, characterize, and document exposure conditions and resolve aerosol-related problems in the workplace. The most common application of aerosol DRIs is the evaluation of engineering controls. Examples are provided for many types of workplaces and situations including construction, agriculture, mining, conventional manufacturing, advanced manufacturing (nanoparticle technology and additive manufacturing), and non-industrial sites. Aerosol DRIs can help identify the effectiveness of existing controls and, as needed, develop new strategies to reduce potential aerosol exposures. Aerosol concentration mapping (ACM) using DRI data can focus attention on emission sources in the workplace spatially illustrate the effectiveness of controls and constructively convey concerns to management and workers. Examples and good practices of ACM are included. Video Exposure Monitoring (VEM) is another useful technique in which video photography is synced with the concentration output of an aerosol DRI. This combination allows the occupational health and safety professional to see what tasks, environmental situations, and/or worker actions contribute to aerosol concentration and potential exposure. VEM can help identify factors responsible for temporal variations in concentration. VEM can assist with training, engage workers, convince managers about necessary remedial actions, and provide for continuous improvement of the workplace environment. Although using DRIs for control evaluation, ACM and VEM can be time-consuming, the resulting information can provide useful data to prompt needed action by employers and employees. Other barriers to adoption include privacy and security issues in some worksites. This review seeks to provide information so occupational health and safety professionals can better understand and effectively use these powerful applications of aerosol DRIs.

Effect of Grit Size on Airborne Particle Concentration and Size Distribution during Oak Wood Sanding

Adverse health effects caused by exposure to airborne particles have been detected in recent years, however there is little knowledge about exposure to ultrafine particles with a diameter <100 nm. In this study, particle number concentration and size distribution in a range of particle diameters from 10 nm to 10 µm were determined during oak wood sanding. A hand-held orbit sander in combination with three types of grit size (P60, 120 and 240) of sandpaper were used. Measurements were obtained using a portable particle size distribution analyzer and an optical particle size spectrometer, carried out at 15-min intervals for each treatment by static sampling in the breathing zone. We also compared the optical particle size spectrometer to the aerosol monitor in order to evaluate the mass concentration of airborne particles in the range of 1 to 10 µm in diameter. Sanding paper with the finest grit, P240, showed a significantly higher number concentration of ultrafine particles, compared with P60 and P120 grits. The differences among particular grit size were statistically significant for microparticles. The size distribution of particles during sanding was not affected by grit size. For each grit size, apparent peak values of ultrafine and microparticle number concentrations were determined at approximately 15 nm, and 0.1 µm, respectively. Optical particle size spectrometer and aerosol monitor showed comparable results of mass concentration for the respirable fraction.

The Dust Separation Efficiency of Filter Bags Used in the Wood-Based Panels Furniture Factory

The relationship between the conditions of the use of filter bags made of non-woven fabric and the separation efficiency of wood dust generated in a furniture factory was experimentally determined in the conditions of pulse-jet filtration using a pilot-scale baghouse as waste during the processing of wood composites. The experiments were carried out, and we describe the results of the experiment as consisting in assembling one type of filter bag in two dust extraction installations operating under different operating conditions in the same furniture factory. The filter bags working in the assumed time intervals were then tested for their separation efficiency using a stand for testing filtration processes on a pilot scale. The test results are presented in the form of graphs and tables describing both the characteristics of the dust extraction installations and the filter fabric used, as well as the separation efficiency of bags used at different times in different industrial operating conditions for each of them. The conducted research allowed us to recognize the phenomenon of filtration in relation to a very important value, which is the separating efficiency of dust extraction in various operating conditions of dust extraction installations in a furniture factory during the long-term use of filter fabrics. The obtained results allowed us to determine the separation efficiency for the tested bags at a level of over 99.99% and to state that this separation efficiency increased with the working time of the bag. The structure of the outlet dust from filters in the wood composites processing factory constitutes an element of the working environment if the purified air is returned in a recirculation circuit to the interior of the working area. Thanks to this, it is possible to predict the separation efficiency in the long-term use of filter dust collectors for wood dust in furniture factories.

Can Surface Coating of Circular Saw Blades Potentially Reduce Dust Formation?

Coating of steel is a frequently applied approach to increase the resistance of moving machine parts towards abrasion, surface oxidation, and corrosion. Here, we show that plating circular saw blades with certain metals can help to reduce the electrical charging of wood dust during cutting, which has significant implications for occupational safety, healthcare, and lifetime of filter systems. With the example of beech wood planks, machine net energy consumption E_V (J cm⁻³) and cumulated field strength E→V (kV m⁻⁴) as caused by electrically charged particles were compared for cutting of 10- and 20-mm deep grooves (800 mm length) using saw blades of different toothing (24, 60 teeth) and surface coating (Cu, Ag, and Cr). To ensure uniform feed per tooth (f_z = 0.063 mm), saw blades were operated at different rotation speeds (4000 vs. 1600 rpm). The results demonstrate that the extent of electrostatic sawdust charging can be manipulated to a certain extent by the type of saw blade plating. Coating with chromium turned out to be most effective in shifting the electrostatic charge of the wood particles towards neutralization. Lowering of rotation speed using circular saw blades of higher toothing was an additional measure significantly reducing electrostatic charging of wood dust. Hence, cutting with a chrome-coated blade with 60 teeth can be specifically recommended as the reduction of electrical saw dust charging is not associated with higher machine power consumption.

Influence of Grit Size and Wood Species on the Granularity of Dust Particles during Sanding

Wood dust poses a threat to the health of employees and the risk of explosion and fire, accelerates the wear of machines, worsens the quality of processing, and requires large financial outlays for its removal. The aim of this study was to investigate the extent to which the grit size of sandpaper influences the size of the wood dust particles and the proportion of the finest particles which, when dispersed in the air, may constitute the respirable fraction. Six species of hardwood (beech, oak, ash, hornbeam, alder, and walnut), and three species of softwood (larch, pine, and spruce) were used in the research. While sanding the samples under the established laboratory conditions, the following were measured for two types of sandpapers (grit sizes P60 and P180): mean arithmetic particle size of dust and finest dust particles content (<10 µm). Based on the obtained results, we found that the largest dust particle sizes were obtained for alder, pine, and spruce; the smallest size of dust particles during sanding with both sandpapers was obtained for beech, hornbeam, oak, ash, larch, and walnut. The mean arithmetic particle sizes ranged from 327.98 µm for pine to 104.23 µm for hornbeam. The mean particle size of the dust obtained with P60 granulation paper was 1.4 times larger than that of the dust obtained with P180 granulation sandpaper. The content of the finest dust particles ranged from 0.21% for pine (P60 sandpaper) to 12.58% for beech (P180 sandpaper).The type of wood (hardwood or softwood) has a significant influence on the particle size and the content of the finest dust fraction.

Hosseini H, Adeli SH, Wang T. Prevalence of respiratory symptoms and spirometric changes among non-smoker male wood workers

Objective

To assess the effects of workplace exposure to hardwood dust on lung function and determine a prevalence of respiratory symptoms among wood workers.

Study design

Cross-sectional observational study.

Setting

Tertiary referral center.

Subjects and methods

Two hundred seventy-six, non-smoker male wood workers and equal number of non-smoker male office workers, referred to pulmonology clinic included in this study. Evaluation of study participants included completion of a questionnaire regarding respiratory symptoms and baseline spirometry was measured according to the actual recommendations.

Results

Respiratory symptoms including cough, phlegm, chest tightness, and wheezing were significantly higher in wood workers than office workers (40.2% versus 29.3% for cough, p = 0.0073; 40.6% versus 23.6% for phlegm, p<0.0001; 38.0% versus 23.1% for chest tightness, p = 0.0001; 25.3% versus 14.5% for wheezing, p = 0.0014).

No statistically significant differences were observed for Dyspnea, and upper respiratory tract symptoms among wood workers compared to office workers. While wood workers were more likely to require spirometry test than office workers (21.4% versus 5.4%, p<0.001) the obstructive changes were more prevalent on spirometry test in wood workers (71.4% obstructive pattern versus 28.6% restrictive pattern). Spirometry test revealed the mean values of FEV₁ and FEV₁/FVC ratio were significantly lower in the wood workers, compared to their mean values in the control group.

Conclusion

Respiratory symptoms associated with work, are more prevalent among wood workers than office workers. Our data revealed that workplace exposure to hardwood dust may compromise respiratory function, indicating the importance and the need for optimizing preventive measures in workplace to protect the respiratory health among exposed workers. Obstructive changes on pulmonary function test is a dominant pathologic pattern in pulmonary function test among wood workers. Further investigation is required by current available tools such as nasal cytology to detect influence of wood dust exposure on the upper respiratory airway.

Characterization of wood dust emission from hand-held woodworking machines

This article focuses on the prevention of exposure to wood dust when operating electrical hand-held sawing and sanding machines. A laboratory methodology was developed to measure the dust concentration around machines during operating processes. The main objective was to characterize circular saws and sanders, with the aim of classifying the different power tools tested in terms of dust emission (high dust emitter vs. low dust emitter). A test set-up was developed and is described and a measurement methodology was determined for each of the two operations studied. The robustness of the experimental results is discussed and shows good tendencies. The impact of air-flow extraction rate was assessed and the pressure loss of the system for each machine established. For the circular saws, three machines over the nine tested could be classified in the low dust emitter group. Their mean concentration values measured are between 0.64 and 0.98 mg/m³ for the low dust emitter group and from 2.55 and 4.37 mg/m³ for the high dust emitter group. From concentration measurements, a machine classification is possible-one for sanding machines and one for sawing machines-and a ratio from 1-7 is obtained when comparing the results. This classification will be helpful when a choice of high performance power tools, in terms of dust emission, must be made by professionals.

Children exposure to indoor ultrafine particles in urban and rural school environments

Extended exposure to ultrafine particles (UFPs) may lead to consequences in children due to their increased susceptibility when compared to older individuals. Since children spend in average 8 h/day in primary schools, assessing the number concentrations of UFPs in these institutions is important in order to evaluate the health risk for children in primary schools caused by indoor air pollution. Thus, the purpose of this study was to assess and determine the sources of indoor UFP number concentrations in urban and rural Portuguese primary schools. Indoor and outdoor ultrafine particle (UFP) number concentrations were measured in six urban schools (US) and two rural schools (RS) located in the north of Portugal, during the heating season. The mean number concentrations of indoor UFPs were significantly higher in urban schools than in rural ones (10.4 × 10(3) and 5.7 × 10(3) pt/cm(3), respectively). Higher UFP levels were associated with higher squared meters per student, floor levels closer to the ground, chalk boards, furniture or floor covering materials made of wood and windows with double-glazing. Indoor number concentrations of ultrafine-particles were inversely correlated with indoor CO2 levels. In the present work, indoor and outdoor concentrations of UFPs in public primary schools located in urban and rural areas were assessed, and the main sources were identified for each environment. The results not only showed that UFP pollution is present in augmented concentrations in US when compared to RS but also revealed some classroom/school characteristics that influence the concentrations of UFPs in primary schools.

Human health risk of ingested nanoparticles that are added as multifunctional agents to paints: an in vitro study

Microorganisms growing on painted surfaces are not only an aesthetic problem, but also actively contribute to the weathering and deterioration of materials. A widely used strategy to combat microbial colonization is the addition of biocides to the paint. However, ecotoxic, non-degradable biocides with a broad protection range are now prohibited in Europe, so the paint industry is considering engineered nanoparticles (ENPs) as an alternative biocide. There is concern that ENPs in paint might be released in run-off water and subsequently consumed by animals and/or humans, potentially coming into contact with cells of the gastrointestinal tract and affecting the immune system. Therefore, in the present study we evaluated the cytotoxic effects of three ENPs (nanosilver, nanotitanium dioxide and nanosilicon dioxide) that have a realistic potential for use in paints in the near future. When exposed to nanotitanium dioxide and nanosilicon dioxide in concentrations up to 243 µg/mL for 48 h, neither the gastrointestinal cells (CaCo-2) nor immune system cells (Jurkat) were significantly affected. However, when exposed to nanosilver, several cell parameters were affected, but far less than by silver ions used as a control. No differences in cytotoxicity were observed when cells were exposed to ENP-containing paint particles, compared with the same paint particles without ENPs. Paint particles containing ENPs did not affect cell morphology, the release of reactive oxygen species or cytokines, cell activity or cell death in a different manner to the same paint particles without ENPs. The results suggest that paints doped with ENPs do not pose an additional acute health hazard for humans.

Is nanotechnology revolutionizing the paint and lacquer industry? A critical opinion

Many paints for indoor and outdoor applications contain biocides and additives for protection against microbial, physical and chemical deterioration. The biocides should remain active as long as they are incorporated in the paint. Protection against microbial colonization should last at least a decade. Once the biocides are released they should degrade within a short time so that no accumulation in the environment can occur. The paint industry is not only focusing their research in producing better paint formulations with degradable biocides: they also consider using nanomaterials, such as nanosilver, nanocopper, nanozinc oxide, photocatalytic-active nanotitanium dioxide and nanosilica dioxide as additives for the protection of paints, against microbial degradation and physical and chemical deterioration. In the future nanomaterials should replace biodegradable biocides and improve the paint properties as well as impede colonization by microorganisms. At the time there is no guarantee that the nanomaterials in paints and façades will fulfill their task in the long run, since there are no long term studies available. From nanosilver doped paints it is known that silver is easily washed out by rain. Photocatalytic active nanotitanium dioxide adsorbs ultra violet light (UV-light) and generates hydroxyl radicals, which not only inhibit microbial growth but can also initiate or accelerate the photocatalytic degradation of the paint matrix. Thus at this time it is still unknown if it makes sense to incorporate nanomaterials into paints. Intensive research and development are still needed in order to find the answers.