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Wang C, Guo Y, Türel T, Tomović Ž. Fabrication of High-Performance Polyisocyanurate Aerogels through Cocyclotrimerization of 4,4'-Methylene Diphenyl Diisocyanate and Its Mono-Urethane Derivatives. ACS APPLIED MATERIALS & INTERFACES 2024; 16:35604-35612. [PMID: 38920358 PMCID: PMC11247422 DOI: 10.1021/acsami.4c07480] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/07/2024] [Revised: 06/17/2024] [Accepted: 06/18/2024] [Indexed: 06/27/2024]
Abstract
Aromatic polyisocyanurate (PIR) aerogels are recognized as advanced porous materials and extensively studied due to their lightweight nature, high porosity, and specific surface area, which attribute to their outstanding thermal insulation properties. The inherent thermal stability of the PIR moieties, combined with great insulating performance, renders PIR aerogels highly suitable for building insulation applications. Nevertheless, materials containing isocyanurate obtained through direct trimerization of aromatic isocyanates exhibit brittleness, resulting in inferior mechanical performance. In order to enhance the processability of the PIR aerogels, we propose a cocyclotrimerization approach involving mixtures of mono- and difunctional aromatic isocyanates. This approach is designed to develop a PIR network with decreased cross-linking density and brittleness. Herein, we developed an array of PIR aerogels from different alkyl chain-modified isocyanate mixtures. The resulting PIR aerogels exhibited high porosity (>89%), a large surface area (∼300 m2/g), superinsulating performance with ultralow thermal conductivity (∼16.8 mW m-1 K-1), notable thermal stability (Td5% ∼ 250 °C), improved mechanical performance, and intrinsic hydrophobicity without the need for postmodification. These high-performance organic aerogels hold significant promise for applications requiring superinsulating materials.
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Affiliation(s)
- Changlin Wang
- Polymer Performance Materials
Group, Department of Chemical Engineering and Chemistry, Eindhoven University
of Technology, 5600 MB Eindhoven, The Netherlands
| | - Yunfei Guo
- Polymer Performance Materials
Group, Department of Chemical Engineering and Chemistry, Eindhoven University
of Technology, 5600 MB Eindhoven, The Netherlands
| | - Tankut Türel
- Polymer Performance Materials
Group, Department of Chemical Engineering and Chemistry, Eindhoven University
of Technology, 5600 MB Eindhoven, The Netherlands
| | - Željko Tomović
- Polymer Performance Materials
Group, Department of Chemical Engineering and Chemistry, Eindhoven University
of Technology, 5600 MB Eindhoven, The Netherlands
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Zhang Z, Shen G, Li R, Yuan L, Feng H, Chen X, Qiu F, Yuan G, Zhuang X. Long-Service-Life Rigid Polyurethane Foam Fillings for Spent Fuel Transportation Casks. Polymers (Basel) 2024; 16:229. [PMID: 38257028 PMCID: PMC10819990 DOI: 10.3390/polym16020229] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/20/2023] [Revised: 01/09/2024] [Accepted: 01/11/2024] [Indexed: 01/24/2024] Open
Abstract
Soft materials bearing rigid, lightweight, and vibration-dampening properties offer distinct advantages over traditional wooden and metal-based fillings for spent fuel transport casks, due to their low density, tunable structure, excellent mechanical properties, and ease of processing. In this study, a novel type of rigid polyurethane foam is prepared using a conventional polycondensation reaction between isocyanate and hydroxy groups. Moreover, the density and size of the pores in these foams are precisely controlled through simultaneous gas generation. The as-prepared polyurethane exhibits high thermal stability exceeding 185 °C. Lifetime predictions based on thermal testing indicate that these polyurethane foams could last up to over 60 years, which is double the lifetime of conventional materials of about 30 years. Due to their occlusive structure, the mechanical properties of these polymeric materials meet the design standards for spent fuel transport casks, with maximum compression and tensile stresses of 6.89 and 1.37 MPa, respectively, at a testing temperature of -40 °C. In addition, these polymers exhibit effective flame retardancy; combustion ceased within 2 s after removal of the ignition source. All in all, this study provides a simple strategy for preparing rigid polymeric foams, presenting them as promising prospects for application in spent fuel transport casks.
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Affiliation(s)
- Zhenyu Zhang
- National Engineering Research Center of Light Alloy Net Forming & State Key Laboratory of Metal Matrix Composite, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, China;
- Shanghai Nuclear Engineering Research and Design Institute Co., Ltd., 169 Tianlin Road, Xuhui District, Shanghai 200030, China; (G.S.); (R.L.); (H.F.); (X.C.)
| | - Guangyao Shen
- Shanghai Nuclear Engineering Research and Design Institute Co., Ltd., 169 Tianlin Road, Xuhui District, Shanghai 200030, China; (G.S.); (R.L.); (H.F.); (X.C.)
| | - Rongbo Li
- Shanghai Nuclear Engineering Research and Design Institute Co., Ltd., 169 Tianlin Road, Xuhui District, Shanghai 200030, China; (G.S.); (R.L.); (H.F.); (X.C.)
| | - Lei Yuan
- The Meso-Entropy Matter Lab, State Key Laboratory of Metal Matrix Composites & Shanghai Key Laboratory of Electrical Insulation and Thermal Ageing, Frontiers Science Center for Transformative Molecules, School of Chemistry and Chemical Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, China;
| | - Hongfu Feng
- Shanghai Nuclear Engineering Research and Design Institute Co., Ltd., 169 Tianlin Road, Xuhui District, Shanghai 200030, China; (G.S.); (R.L.); (H.F.); (X.C.)
| | - Xiuming Chen
- Shanghai Nuclear Engineering Research and Design Institute Co., Ltd., 169 Tianlin Road, Xuhui District, Shanghai 200030, China; (G.S.); (R.L.); (H.F.); (X.C.)
| | - Feng Qiu
- School of Chemical and Environmental Engineering, Shanghai Institute of Technology, 100 Haiquan Road, Shanghai 201418, China
| | - Guangyin Yuan
- National Engineering Research Center of Light Alloy Net Forming & State Key Laboratory of Metal Matrix Composite, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, China;
| | - Xiaodong Zhuang
- The Meso-Entropy Matter Lab, State Key Laboratory of Metal Matrix Composites & Shanghai Key Laboratory of Electrical Insulation and Thermal Ageing, Frontiers Science Center for Transformative Molecules, School of Chemistry and Chemical Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, China;
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Cruz JA, Amico SC, Bianchi O. Effect of the aramid pulp on the physicochemical, viscoelastic properties and rheokinetics of polyurethanes. JOURNAL OF POLYMER RESEARCH 2023. [DOI: 10.1007/s10965-022-03393-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/13/2022]
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Balakrishnan R, Nallaperumal AM, Manu SKP, Varghese LA, Sekkar V. DSC assisted kinetic analysis on the urethane network formation between castor oil based ester polyol and poly(methylene di phenyl isocyanate) (pMDI). INTERNATIONAL JOURNAL OF POLYMER ANALYSIS AND CHARACTERIZATION 2022. [DOI: 10.1080/1023666x.2022.2027084] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
Affiliation(s)
- Remya Balakrishnan
- Chemical Systems Group, Vikram Sarabhai Space Centre, Trivandrum, Kerala, India
| | | | | | - Lity Alen Varghese
- Department of Chemical Engineering, National Institute of Technology, Calicut, Kerala, India
| | - Venkataraman Sekkar
- School of Environmental Studies, Cochin University of Science & Technology, Kochi, Kerala, India
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