Emulsions in external electric fields

Water is co-produced with crude oils, generally in the form of water-in-crude oil emulsions. The oil and water phases need to be separated before export. Separation is performed in gravity separators with the addition of chemical demulsifiers and, sometimes, with the application of an electric field by using an electrocoalescer. The present article reviews several aspects of electrocoalescence by considering the effect of the electric field from the molecular to a macroscopic scale: the oil-water interface, single drop effects, two drop interactions, and finally emulsions at laboratory scales. Experimental results together with Dissipative Particle Dynamics (DPD) simulation results are presented. The review begins with water-oil interface under an electric field and followed by single drop electrohydrodynamics. The electric field is shown to influence the adsorption of crude oil indigenous surface-active components (asphaltenes) due to the electrohydrodynamic (EHD) flows. The interactions between two droplets in the presence of electric field and the factors governing the drop-drop coalescence are discussed in detail. DPD simulations help to elucidate thin film breakup during (electro)-coalescence of two water droplets, where the oil film has drained out to nanometer thickness. The film is comprised of surfactant and demulsifier molecules, and the simulations capture the pores formation in the film when a DC field is applied. The results demonstrate influence of the molecular structure of the surfactant and demulsifier, and their interactions. The subsequent section describes experimental techniques to assess the resolution of crude oil emulsions at the laboratory scale. The focus is on low-field Nuclear Magnetic Resonance (LF-NMR) which allows a determination of various emulsion features such as the droplet size distribution (DSD) and the brine profile (variation of the concentration of water with the height of the emulsion sample) and their evolution with time. Application of the technique in emulsion treatment involving chemical demulsifiers and electric field is presented. The review concludes with description of commercial industrial electrocoalecers such as the Vessel Internal Electrostatic Coalescer (VIEC) and the Compact Electrostatic Coalescer (CEC).

Role of geometry and amphiphilicity on capillary-induced interactions between anisotropic Janus particles

We study the capillary interactions between ellipsoidal Janus particles adsorbed at flat liquid-fluid interfaces. In contrast to spherical particles, Janus ellipsoids with a large aspect ratio or a small difference in the wettability of the two regions tend to tilt at equilibrium. The interface deforms around ellipsoids with tilted orientations and thus results in energetic interactions between neighboring particles. We quantify these interactions through evaluation of capillary energy variation as a function of the spacing and angle between the particles. The complex meniscus shape results in a pair interaction potential which cannot be expressed in terms of capillary quadrupoles as in homogeneous ellipsoids. Moreover, Janus ellipsoids in contact exhibit a larger capillary force at side-by-side alignment compared to the tip-to-tip configuration, while these two are of comparable magnitude for their homogeneous counterparts. We evaluate the role of particles aspect ratio and the degree of amphiphilicity on the interparticle force and the capillary torque. The energy landscapes enable prediction of micromechanics of particle chains, which has implications in predicting the interfacial rheology of such particles at fluid interfaces.

Heavy crude oils/particle stabilized emulsions

Fluid characterization is a key technology for success in process design for crude oil mixtures in the future offshore. In the present article modern methods have been developed and optimized for crude oil applications. The focus is on destabilization processes in w/o emulsions, such as creaming/sedimentation and flocculation/coalescence. In our work, the separation technology was based on improvement of current devices to promote coalescence of the emulsified systems. Stabilizing properties based on particles was given special attention. A variety of particles like silica nanoparticles (AEROSIL®), asphalthenes, wax (paraffin) were used. The behavior of these particles and corresponding emulsion systems was determined by use of modern analytical equipment, such as SARA fractionation, NIR, electro-coalescers (determine critical electric field), Langmuir technique, pedant drop technique, TG-QCM, AFM.