Multi-layer silver nanowire/polyethylene terephthalate mesh structure for highly efficient transparent electromagnetic interference shielding

Key influence factors in magneto-controlled motion of micro-nano graphite flakes

Magneto-controlling micro-nano materials' motion is a promising way that enable the noncontact, remote, and nondestructive controlling of their macrostructure as well as functionalities. Here, an optical microscope with an electromagnet was constructed toin-situmonitor the magneto-controlled motion process microscopically. Taking micro-nano graphite flake (MGF) as a model system, we experimentally demonstrate the key factors that influence the magneto-controlling of materials' motion. First, the product of intensity and gradient of the magnetic field (B∇B) has been confirmed as the dominant driving force and the flipping direction of the MGFs is accordingly determined by the vector direction ofB×∇B. Second, quantitatively comparative experiments further revealed that the threshold driving force has an exponential relationship with the structural aspect ratio (b/a) of MGFs. Third, the critical magneto-driving force is found as proportional to the viscosity of the solvent. Accordingly, a dynamic model is developed that describes the flip of the diamagnetic flake under external magnetic field excitation considering the shape factor. It is shown experimentally that the model accurately predicts the flip dynamics of the flake under different magnetic field conditions. In addition, we also discovered the delay effect, multiple cycle acceleration effect, and the fatigue effects due to gas adsorption in magneto-controlled MGFs flipping. These findings can be used to achieve magneto-controlling materials' macrostructure as well as their functionalities.

Flexible Embedded Metal Meshes by Sputter-Free Crack Lithography for Transparent Electrodes and Electromagnetic Interference Shielding

A facile and novel fabrication method is demonstrated for creating flexible poly(ethylene terephthalate) (PET)-embedded silver meshes using crack lithography, reactive ion etching (RIE), and reactive silver ink. The crack width and spacing in a waterborne acrylic emulsion polymer are controlled by the thickness of the polymer and the applied stress due to heating and evaporation. Our innovative fabrication technique eliminates the need for sputtering and ensures stronger adhesion of the metal meshes to the PET substrate. Crack trench depths over 5 μm and line widths under 5 μm have been achieved. As a transparent electrode, our flexible embedded Ag meshes exhibit a visible transmission of 91.3% and sheet resistance of 0.54 Ω/sq as well as 93.7% and 1.4 Ω/sq. This performance corresponds to figures of merit (σDC/σOP) of 7500 and 4070, respectively. For transparent electromagnetic interference (EMI) shielding, the metal meshes achieve a shielding efficiency (SE) of 42 dB with 91.3% visible transmission and an EMI SE of 37.4 dB with 93.7% visible transmission. We demonstrate the highest transparent electrode performance of crack lithography approaches in the literature and the highest flexible transparent EMI shielding performance of all fabrication approaches in the literature. These metal meshes may have applications in transparent electrodes, EMI shielding, solar cells, and organic light-emitting diodes.

Flexible, Transparent and Conductive Metal Mesh Films with Ultra-High FoM for Stretchable Heating and Electromagnetic Interference Shielding

Despite the growing demand for transparent conductive films in smart and wearable electronics for electromagnetic interference (EMI) shielding, achieving a flexible EMI shielding film, while maintaining a high transmittance remains a significant challenge. Herein, a flexible, transparent, and conductive copper (Cu) metal mesh film for EMI shielding is fabricated by self-forming crackle template method and electroplating technique. The Cu mesh film shows an ultra-low sheet resistance (0.18 Ω □-1), high transmittance (85.8%@550 nm), and ultra-high figure of merit (> 13,000). It also has satisfactory stretchability and mechanical stability, with a resistance increases of only 1.3% after 1,000 bending cycles. As a stretchable heater (ε > 30%), the saturation temperature of the film can reach over 110 °C within 60 s at 1.00 V applied voltage. Moreover, the metal mesh film exhibits outstanding average EMI shielding effectiveness of 40.4 dB in the X-band at the thickness of 2.5 μm. As a demonstration, it is used as a transparent window for shielding the wireless communication electromagnetic waves. Therefore, the flexible and transparent conductive Cu mesh film proposed in this work provides a promising candidate for the next-generation EMI shielding applications.

Metal Particle Pencil Beam Spray-Coating Method for High-Density Polymer-Resin Composites: Evaluation of Radiation-Shielding Sheet Properties

Medical shielding suits must be lightweight and satisfy the requirements of thin films to guarantee user mobility and safety. The thin film weight is related to the density and thickness, which are associated with the particle dispersion in shielding materials. An even distribution of metal particles in a polymer can maintain the spacing among them. This paper proposes a pencil beam spray-coating method that involves spraying a constant amount of a polyethylene and tungsten mixture in a thin beam onto a nonwoven fabric at a constant speed. This technique yields higher productivity than does the electrospinning method and is expected to produce materials with better shielding performance than that of materials obtained using the calender method. The shielding performance was evaluated by manufacturing shielding sheets (thickness: 0.48-0.54 mm) using the calender and pencil beam spray-coating methods under the same conditions. The densities and performances of the sheets differed significantly. The sheet manufactured using the proposed method had an even particle dispersion and exhibited 2-4% better shielding performance than did that manufactured using the calender method. Therefore, the pencil beam spray-coating method can effectively satisfy the requirements of thin films for medical radiation-shielding materials while increasing the material flexibility.

Multi-nanocavities and multi-defects synergetic enhancement for the electromagnetic absorption of the rGO-NG film

Dielectric loss is an important way to eliminate electromagnetic pollution. In order to achieve high dielectric loss, a graphene film reduced graphene oxide-N doped graphene (rGO-NG) was constructed from graphene oxide-Ni@polydopamine (GO-Ni@PDA) via thein situsynthesis of hollow graphene spheres between graphene sheets. Thisin situwas achieved by means of electrostatic self-assembly and metal-catalyzed crystallization. Owing to the synergetic effect of multi-nanocavities and multi-defects, the prepared rGO-NG film shows an average shielding effectiveness (SE) of 50.0 dB in the range of 8.2-12.4 GHz with a thickness of 12.2μm, and the SE reflection is only 7.3 dB on average. It also exhibits an average dielectric loss tangent (tanδ) of 23.1, which is 26 and 105 times higher than those of rGO and rGO-Ni, respectively. This work provides a simple but effective route to develop high performance graphene-based materials for application as an electromagnetic interference shielding film in today's electronic devices.

Effective terahertz shielding properties of extreme graphene-silver nanowire surfaces investigated by nanoprobing

In the terahertz (THz) electromagnetic wave regime, which has recently received great attention in the fields of communication and security, shielding of THz waves is a significant issue. Therefore, carbon-based nanostructures or polymer–carbon nanocomposites have been widely explored. Herein, significantly enhanced THz shielding efficiency is reported for silver nanowires coated with reduced graphene oxide (rGO) and nanoscale THz metamaterials, as compared to the cases without nanoscale metamaterials. Using a nanoslot-patterned metamaterial with strong resonances at certain frequencies, THz transmission in intensity is enhanced up to three orders of magnitude. Enhanced transmission by nanopatterns substantially increases the shielding performance to the external THz waves, even for ultrathin films (several tens of nanometers) produced by a simple spray of rGO (a few nm of flakes) on a complex random nanowire network. Excellent shielding performance is presented and the shielding mechanism is investigated by the nanoprobing configuration at the same time.

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THz shielding is performed by hybridized metamaterials with silver nanowires and rGO

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Reliable monitoring tool for understanding of electromagnetic wave shielding mechanism

Experiment and simulation of flexible CNT/SA/PDMS electromagnetic shielding composite

Flexible electromagnetic shielding composites have a great potential for wide range applications. In this study, two flexible composites were produced by plating Ni nanoparticles on carbon nanotubes (CNTs) or infiltrating carbon nanofibers/polydimethylsiloxane (CNF/PDMS) polymer into CNT/sodium alginate (CNT/SA) sponge skeleton (CNT/SA/CNF/PDMS composites). The composites are tested under the X band in the frequency range of 8.2 - 12.4 GHz, the electromagnetic interference shielding effectiveness (EMI-SE) values of the above two composites are almost as twice as that of CNT/SA/PDMS composite at a same CNT loading. Introducing nano-sized Ni particles on CNT improved the microwave absorption capacity of the composite, while adding CNF on the PDMS matrix enhanced the conductivity of these composites. Under 10% strain, both flexible composites show stable conductivity. Simulation and calculation results shown that increasing the cladding rate of Ni nanoparticles on the surface of CNT, reducing the average size of Ni particles, and increasing the loading of CNF in PDMS matrix can significantly improve conductivity and then EMI performance of the materials. All of these could benefit for the design of flexible electromagnetic shielding composites.

Tuning the electro-optical properties of nanowire networks

Conductive and transparent metallic nanowire networks are regarded as promising alternatives to Indium-Tin-Oxides (ITOs) in emerging flexible next-generation technologies due to their prominent optoelectronic properties and low-cost fabrication. The performance of such systems closely relies on many geometrical, physical, and intrinsic properties of the nanowire materials as well as the device-layout. A comprehensive computational study is essential to model and quantify the device's optical and electrical responses prior to fabrication. Here, we present a computational toolkit that exploits the electro-optical specifications of distinct device-layouts, namely standard random nanowire network and transparent mesh pattern structures. The target materials for transparent conducting electrodes of this study are aluminium, gold, copper, and silver nanowires. We have examined a variety of tunable parameters including network area fraction, length to diameter aspect ratio, and nanowires angular orientations under different device designs. Moreover, the optical extinction efficiency factors of each material are estimated by two approaches: Mie light scattering theory and finite element method (FEM) algorithm implemented in COMSOL®Multiphysics software. We studied various nanowire network structures and calculated their respective figures of merit (optical transmittance versus sheet resistance) from which insights on the design of next-generation transparent conductor devices can be inferred.

Structural Design Strategies of Polymer Matrix Composites for Electromagnetic Interference Shielding: A Review

With the widespread application of electronic communication technology, the resulting electromagnetic radiation pollution has been significantly increased. Metal matrix electromagnetic interference (EMI) shielding materials have disadvantages such as high density, easy corrosion, difficult processing and high price, etc. Polymer matrix EMI shielding composites possess light weight, corrosion resistance and easy processing. However, the current polymer matrix composites present relatively low electrical conductivity and poor EMI shielding performance. This review firstly discusses the key concept, loss mechanism and test method of EMI shielding. Then the current development status of EMI shielding materials is summarized, and the research progress of polymer matrix EMI shielding composites with different structures is illustrated, especially for their preparation methods and evaluation. Finally, the corresponding key scientific and technical problems are proposed, and their development trend is also prospected.

High-Performance and Reliable Silver Nanotube Networks for Efficient and Large-Scale Transparent Electromagnetic Interference Shielding

The development of flexible and transparent electromagnetic interference (EMI) shielding materials with excellent comprehensive properties is urgently demanded as visual windows and display devices in aeronautic, industry, medical, and research facilities. However, the method of how to obtain highly efficient and reliable transparent EMI shielding devices is still facing lots of obstacles. Here, a high-performance silver nanotube (AgNT) network with stable and integrated interconnects is prepared by physical depositing technology, based on a uniform and large-scale nanofiber skeleton. This unique structure enables the AgNT network to achieve one order higher conductivity (∼1.0 Ω/sq at >90% transmittance) than previous research studies and keeps <10% variation with random deformations (>5000 times). Moreover, the manufactured AgNT shielding film with a thickness of less than 1 mm can be easily transferred to arbitrary surfaces as a transparent and flexible EMI shielding film at commercial ∼35 dB EMI shielding effectiveness, with large-scale, low-cost, and simple preparation processes. These excellent properties endow the AgNT shielding film to achieve great potential for future flexible and transparent scenarios.

Boosting transparent electromagnetic interference shielding by multi-cavity resonances

We propose a multi-cavity resonant architecture that is established by employing two opposing ultrathin silver-based films to form a Fabry-Pérot (F-P) cavity and inserting one or two metallic mesh layers in between. Compared with the single F-P cavity, the multi-cavity architecture with one metallic mesh layer experimentally exhibits a ∼37% improvement in the average shielding effectiveness and maintains a transmittance over 80% at 550 nm. A more significant improvement of ∼108% in shielding effectiveness (SE) can be achieved by inserting two metallic mesh layers. The proposed multi-cavity architecture provides a strategy for removal of the hindrance to transparent electromagnetic interference shielding.

Reduced Graphene Oxide Conformally Wrapped Silver Nanowire Networks for Flexible Transparent Heating and Electromagnetic Interference Shielding

Metal nanowire networks (MNNs) are promising as transparent electrode materials for a diverse range of optoelectronic devices and also work as active materials for electrical heating and electromagnetic interference (EMI) shielding applications. However, the relatively low performance and poor durability of MNNs are limiting the practical application of the resulting devices. Here, we report a controllable approach to enhance the conductivity and the stability of MNNs with their transmittance remaining unchanged, in which reduced graphene oxide conformally wrapped silver nanowire networks (AgNW@rGO networks) are synthesized by selective electrodeposition of GO nanosheets on AgNWs followed by a pulsed laser irradiation treatment. Experimental characterizations and finite-difference time-domain simulations indicate that pulsed laser irradiation at a specific wavelength not only reduces the GO but also welds the AgNWs together through a surface plasmon resonance process. As a result, the AgNW@rGO networks exhibit low sheet resistance of 3.3 Ω/□, average transmittance of 91.1%, and good flexibility. Wrapping with rGO improves the maximum electrical heating temperature of the AgNW network transparent heaters due to the effective suppression of the oxidation and the migration of surface silver atoms. In addition, excellent EMI shielding effectiveness of up to 35.5 dB in the 8.2-12.4 GHz frequency range is obtained as a consequence of the combined effects of dual reflection, conduction loss, and multiple dielectric polarization relaxation processes.