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Cimini A, Imperi E, Picano A, Rossi M. Electrospun nanofibers for medical face mask with protection capabilities against viruses: State of the art and perspective for industrial scale-up. APPLIED MATERIALS TODAY 2023; 32:101833. [PMID: 37152683 PMCID: PMC10151159 DOI: 10.1016/j.apmt.2023.101833] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/16/2022] [Revised: 04/13/2023] [Accepted: 04/25/2023] [Indexed: 05/09/2023]
Abstract
Face masks have proven to be a useful protection from airborne viruses and bacteria, especially in the recent years pandemic outbreak when they effectively lowered the risk of infection from Coronavirus disease (COVID-19) or Omicron variants, being recognized as one of the main protective measures adopted by the World Health Organization (WHO). The need for improving the filtering efficiency performance to prevent penetration of fine particulate matter (PM), which can be potential bacteria or virus carriers, has led the research into developing new methods and techniques for face mask fabrication. In this perspective, Electrospinning has shown to be the most efficient technique to get either synthetic or natural polymers-based fibers with size down to the nanoscale providing remarkable performance in terms of both particle filtration and breathability. The aim of this Review is to give further insight into the implementation of electrospun nanofibers for the realization of the next generation of face masks, with functionalized membranes via addiction of active material to the polymer solutions that can give optimal features about antibacterial, antiviral, self-sterilization, and electrical energy storage capabilities. Furthermore, the recent advances regarding the use of renewable materials and green solvent strategies to improve the sustainability of electrospun membranes and to fabricate eco-friendly filters are here discussed, especially in view of the large-scale nanofiber production where traditional membrane manufacturing may result in a high environmental and health risk.
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Affiliation(s)
- A Cimini
- Department of Basic and Applied Sciences for Engineering, University of Rome Sapienza, Rome 00161, Italy
- LABOR s.r.l., Industrial Research Laboratory, Via Giacomo Peroni, 386, Rome, Italy
| | - E Imperi
- LABOR s.r.l., Industrial Research Laboratory, Via Giacomo Peroni, 386, Rome, Italy
| | - A Picano
- LABOR s.r.l., Industrial Research Laboratory, Via Giacomo Peroni, 386, Rome, Italy
| | - M Rossi
- Department of Basic and Applied Sciences for Engineering, University of Rome Sapienza, Rome 00161, Italy
- Research Center for Nanotechnology for Engineering of Sapienza (CNIS), University of Rome Sapienza, Rome 00185, Italy
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Shao Z, Chen H, Wang Q, Kang G, Wang X, Li W, Liu Y, Zheng G. High-performance multifunctional electrospun fibrous air filter for personal protection: A review. Sep Purif Technol 2022; 302:122175. [PMID: 36168392 PMCID: PMC9492398 DOI: 10.1016/j.seppur.2022.122175] [Citation(s) in RCA: 19] [Impact Index Per Article: 9.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/21/2022] [Revised: 09/13/2022] [Accepted: 09/16/2022] [Indexed: 11/05/2022]
Abstract
With the increasingly serious air pollution and the rampant coronavirus disease 2019 (COVID–19), preparing high–performance air filter to achieve the effective personal protection has become a research hotspot. Electrospun nanofibrous membrane has become the first choice of air filter because of its small diameter, high specific surface area and porosity. However, improving the filtration performance of the filter only cannot meet the personal needs: it should be given more functions based on high filtration performance to maximize the personal benefits, called, multifunctional, which can also be easily realized by electrospinning technology, and has attracted much attention. In this review, the filtration mechanism of high–performance electrospun air filter is innovatively summarized from the perspective of membrane. On this basis, the specific preparation process, advantages and disadvantages are analyzed in detail. Furthermore, other functions required for achieving maximum personal protection benefits are introduced specifically, and the existing high–performance electrospun air filter with multiple functions are summarized. Finally, the challenges, limitations, and development trends of manufacturing high–performance air filter with multiple functions for personal protection are presented.
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Affiliation(s)
- Zungui Shao
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Huatan Chen
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Qingfeng Wang
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Guoyi Kang
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Xiang Wang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Wenwang Li
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Yifang Liu
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Gaofeng Zheng
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
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Bahú JO, Melo de Andrade LR, Crivellin S, Khouri NG, Sousa SO, Fernandes LMI, Souza SDA, Concha LSC, Schiavon MIRB, Benites CI, Severino P, Souto EB, Concha VOC. Rotary Jet Spinning (RJS): A Key Process to Produce Biopolymeric Wound Dressings. Pharmaceutics 2022; 14:pharmaceutics14112500. [PMID: 36432691 PMCID: PMC9699276 DOI: 10.3390/pharmaceutics14112500] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/05/2022] [Revised: 11/03/2022] [Accepted: 11/17/2022] [Indexed: 11/19/2022] Open
Abstract
Wounds result from different causes (e.g., trauma, surgeries, and diabetic ulcers), requiring even extended periods of intensive care for healing, according to the patient's organism and treatment. Currently, wound dressings generated by polymeric fibers at micro and nanometric scales are promising for healing the injured area. They offer great surface area and porosity, mimicking the fibrous extracellular matrix structure, facilitating cell adhesion, migration, and proliferation, and accelerating the wound healing process. Such properties resulted in countless applications of these materials in biomedical and tissue engineering, also as drug delivery systems for bioactive molecules to help tissue regeneration. The techniques used to engineer these fibers include spinning methods (electro-, rotary jet-), airbrushing, and 3D printing. These techniques have important advantages, such as easy-handle procedure and process parameters variability (type of polymer), but encounter some scalability problems. RJS is described as a simple and low-cost technique resulting in high efficiency and yield for fiber production, also capable of bioactive agents' incorporation to improve the healing potential of RJS wound dressings. This review addresses the use of RJS to produce polymeric fibers, describing the concept, type of configuration, comparison to other spinning techniques, most commonly used polymers, and the relevant parameters that influence the manufacture of the fibers, for the ultimate use in the development of wound dressings.
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Affiliation(s)
- Juliana O. Bahú
- INCT—BIOFABRIS, School of Chemical Engineering, University of Campinas, Albert Einstein Ave., Cidade Universitária Zeferino Vaz, nº. 500, Campinas 13083-852, São Paulo, Brazil
- Correspondence: (J.O.B.); (E.B.S.)
| | - Lucas R. Melo de Andrade
- Laboratory of Pharmaceutical Technology, Faculty of Pharmaceutical Sciences, Food and Nutrition, Federal University of Mato Grosso do Sul, Campo Grande 79070-900, Mato Grosso do Sul, Brazil
| | - Sara Crivellin
- INCT—BIOFABRIS, School of Chemical Engineering, University of Campinas, Albert Einstein Ave., Cidade Universitária Zeferino Vaz, nº. 500, Campinas 13083-852, São Paulo, Brazil
| | - Nadia G. Khouri
- INCT—BIOFABRIS, School of Chemical Engineering, University of Campinas, Albert Einstein Ave., Cidade Universitária Zeferino Vaz, nº. 500, Campinas 13083-852, São Paulo, Brazil
| | - Sara O. Sousa
- Institute of Environmental, Chemical and Pharmaceutical Science, School of Chemical Engineering, Federal University of São Paulo (UNIFESP), São Nicolau St., Jd. Pitangueiras, Diadema 09913-030, São Paulo, Brazil
| | - Luiza M. I. Fernandes
- Institute of Environmental, Chemical and Pharmaceutical Science, School of Chemical Engineering, Federal University of São Paulo (UNIFESP), São Nicolau St., Jd. Pitangueiras, Diadema 09913-030, São Paulo, Brazil
| | - Samuel D. A. Souza
- INCT—BIOFABRIS, School of Chemical Engineering, University of Campinas, Albert Einstein Ave., Cidade Universitária Zeferino Vaz, nº. 500, Campinas 13083-852, São Paulo, Brazil
| | - Luz S. Cárdenas Concha
- Graduate School, Sciences and Engineering, National University of Trujillo, Av. Juan Pablo II S/N Urb. San Andrés, Trujillo 13011, La Libertad, Peru
| | - Maria I. R. B. Schiavon
- INCT—BIOFABRIS, School of Chemical Engineering, University of Campinas, Albert Einstein Ave., Cidade Universitária Zeferino Vaz, nº. 500, Campinas 13083-852, São Paulo, Brazil
| | - Cibelem I. Benites
- Federal Laboratory of Agricultural and Livestock Defense (LFDA-SP), Ministry of Agriculture, Livestock and Food Supply (MAPA), Campinas 70043-900, São Paulo, Brazil
| | - Patrícia Severino
- Technology and Research Institute (ITP), Tiradentes University (UNIT), Murilo Dantas Ave., Farolândia, nº 300, Aracaju 49032-490, Sergipe, Brazil
| | - Eliana B. Souto
- Department of Pharmaceutical Technology, Faculty of Pharmacy of University of Porto (FFUP), Rua Jorge de Viterbo Ferreira, nº 228, 4050-313 Porto, Portugal
- REQUIMTE/UCIBIO, Faculty of Pharmacy, University of Porto, de Jorge Viterbo Ferreira, nº. 228, 4050-313 Porto, Portugal
- Correspondence: (J.O.B.); (E.B.S.)
| | - Viktor O. Cárdenas Concha
- INCT—BIOFABRIS, School of Chemical Engineering, University of Campinas, Albert Einstein Ave., Cidade Universitária Zeferino Vaz, nº. 500, Campinas 13083-852, São Paulo, Brazil
- Institute of Environmental, Chemical and Pharmaceutical Science, School of Chemical Engineering, Federal University of São Paulo (UNIFESP), São Nicolau St., Jd. Pitangueiras, Diadema 09913-030, São Paulo, Brazil
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Shao Z, Chen Y, Jiang J, Xiao Y, Kang G, Wang X, Li W, Zheng G. Multistage-Split Ultrafine Fluffy Nanofibrous Membrane for High-Efficiency Antibacterial Air Filtration. ACS APPLIED MATERIALS & INTERFACES 2022; 14:18989-19001. [PMID: 35436100 DOI: 10.1021/acsami.2c04700] [Citation(s) in RCA: 19] [Impact Index Per Article: 9.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
Antibacterial air filtration membranes are essential for personal protection during the pandemic of coronavirus disease 2019 (COVID-19). However, high-efficiency filtration with low pressure drop and effective antibiosis is difficult to achieve. To solve this problem, an innovative electrospinning system with low binding energy and high conductivity was built to enhance the jet splitting, and a fluffy nanofibrous membrane containing numerous ultrafine nanofibers and large quantities of antibacterial agents was achieved, which was fabricated by electrospinning polyamide 6 (PA6), poly(vinyl pyrrolidone) (PVP), chitosan (CS), and curcumin (Cur). The filtration efficiency for 0.3 μm NaCl particles was 99.83%, the pressure drop was 54 Pa, and the quality factor (QF) was up to 0.118 Pa-1. CS and Cur synergistically enhanced the antibacterial performance; the bacteriostatic rates against Escherichia coli and Staphylococcus aureus were 99.5 and 98.9%, respectively. This work will largely promote the application of natural antibacterial agents in the development of high-efficiency, low-resistance air filters for personal protection by manufacturing ultrafine nanofibers with enhanced antibiosis.
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Affiliation(s)
- Zungui Shao
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Ying Chen
- Fujian Provincial Key Laboratory of Innovative Drug Target Research and State Key Laboratory of Cellular Stress Biology, School of Pharmaceutical Sciences, Xiamen University, Xiamen 361102, China
| | - Jiaxin Jiang
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Yujie Xiao
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Guoyi Kang
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Xiang Wang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Wenwang Li
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Gaofeng Zheng
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
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Shao Z, Wang Q, Chen J, Jiang J, Wang X, Li W, Zheng G. Directional Water Transport Janus Composite Nanofiber Membranes for Comfortable Bioprotection. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2022; 38:309-319. [PMID: 34965141 DOI: 10.1021/acs.langmuir.1c02534] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
The Janus membrane has a huge prospect for personal comfortable protection. However, there still is a huge imbalance between the comfort and protection of the existing Janus membrane. There is an urgent need to further improve the comprehensive performance of the protective membrane to realize both protection and comfort. Herein, we report the Janus membrane with directional water transport capacity and dust rejection performance by compounding the polyvinyl chloride hydrophobic nanofiber membrane and polyamide-6 blended polyvinyl pyrrolidone hydrophilic nanofiber membrane. This Janus composite nanofiber membrane exhibited an excellent dust rejection efficiency of 99.99%, air permeability of 42.15 mm/s, which was 76 times that of the commercial waterproof and breathable PTFE membrane, water vapor transmission rate of 4.89 kg/(m2 × 24 h), and accumulative one-way transport capacity of 888.7%. In addition, the breakthrough pressure of the Janus membrane in the reverse direction (i.e., hydrophilic layer to hydrophobic layer) was four times that in the positive direction (i.e., hydrophobic layer to hydrophilic layer), suggesting it to be a potential substrate for comfortable bioprotection with a comprehensive protection capability.
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Affiliation(s)
- Zungui Shao
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Qingfeng Wang
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Junyu Chen
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Jiaxin Jiang
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
| | - Xiang Wang
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Wenwang Li
- School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China
| | - Gaofeng Zheng
- Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361102, China
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Slip effect based bimodal nanofibrous membrane for high-efficiency and low-resistance air purification. Sep Purif Technol 2021. [DOI: 10.1016/j.seppur.2021.119258] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
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Self-Supporting Three-Dimensional Electrospun Nanofibrous Membrane for Highly Efficient Air Filtration. NANOMATERIALS 2021; 11:nano11102567. [PMID: 34685007 PMCID: PMC8540260 DOI: 10.3390/nano11102567] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 09/06/2021] [Revised: 09/23/2021] [Accepted: 09/25/2021] [Indexed: 12/12/2022]
Abstract
High-performance air filtration was the key to health protection from biological and ultrafine dust pollution. A self-supporting, three-dimensional (3D) nanofibrous membrane with curled pattern was electrospun for the filtration, of which the micro-fluffy structure displayed high-filtration efficiency and low-pressure drop. The flow field in the 3D filtration membrane was simulated to optimize the process parameters to increase the filtration performance. The qualification factor increased from 0.0274 Pa−1 to 0.0309 Pa−1 by 12.77% after the optimization of the electrospinning parameters. The best filtration efficiency and pressure drop were 93.6% and 89.0 Pa, separately. This work provides a new strategy to fabricate 3D structures through the construction of fiber morphology and promotes further improvement of air filtration performance of fibrous filters.
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Stimulus-Responsive Shrinkage in Electrospun Membranes: Fundamentals and Control. MICROMACHINES 2021; 12:mi12080920. [PMID: 34442542 PMCID: PMC8401720 DOI: 10.3390/mi12080920] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/08/2021] [Revised: 07/29/2021] [Accepted: 07/30/2021] [Indexed: 11/16/2022]
Abstract
Shrinkage is observed in many electrospun membranes. The stretched conformation of the macromolecular chains has been proposed as the possible cause. However, so far, our understanding of the fundamentals is still qualitative and cannot provide much help in the shrinkage control. In this paper, based on the crimped fibers after stimulus-induced shrinkage, a clear evidence of buckling, the gradient pre-strain field in the cross-section of the electrospun fibers, which is the result of a gradient solidification field and a tensile force in the fibers during electrospinning, is identified as the underlying mechanism for the stimulus-induced shrinkage. Subsequently, two buckling conditions are derived. Subsequently, a series of experiments are carried out to reveal the influence of four typical processing parameters (namely, the applied voltage, solution concentration, distance between electrodes, and rotation speed of collector), which are highly relevant to the formation of the gradient pre-strain field. It is concluded that there are some different ways to achieve the required shrinkage ratios in two in-plane directions (i.e., the rotational and transverse directions of the roller collector). Some of the combinations of these parameters are more effective at achieving high uniformity than others. Hence, it is possible to optimize the processing parameters to produce high-quality membranes with well-controlled shrinkage in both in-plane directions.
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