Supercritical water oxidation of dyeing sludge

Removal of Azo Dyes from Wastewater through Heterogeneous Photocatalysis and Supercritical Water Oxidation

Azo dyes are synthetic organic dyes used in the textile, leather, and paper industries. They pose environmental problems due to their toxic and persistent nature. The toxicity is due to the presence of azo groups in the dye molecule that can break down into aromatic amines, which are highly toxic to aquatic organisms and humans. Various treatment methods have been developed to remove azo dyes from wastewater. Conventional wastewater treatments have some drawbacks, such as high operating costs, long processing times, generation of sludge, and the formation of toxic by-products. For these reasons, a valid alternative is constituted by advanced oxidation processes. Good results have been obtained using heterogeneous photocatalysis and supercritical water oxidation. In the former method, a photocatalyst is in contact with wastewater, a suitable light activates the catalyst, and generated reactive oxygen species that react with pollutants through oxidative reactions to their complete mineralization; the latter involves pressurizing and heating wastewater to supercritical conditions in a reactor vessel, adding an oxidizing agent to the supercritical water, and allowing the mixture to react. In this review paper, works in the literature that deal with processing wastewater containing azo dyes through photocatalysts immobilized on macroscopic supports (structured photocatalysts) and the supercritical water oxidation technique have been critically analyzed. In particular, advancement in the formulation of structured photocatalysts for the degradation of azo dyes has been shown, underlying different important features, such as the type of support for the photoactive phase, reactor configuration, and photocatalytic efficiency in terms of dye degradation and photocatalyst stability. In the case of supercritical water oxidation, the main results regarding COD and TOC removal from wastewater containing azo dyes have been reported, taking into account the reactor type, operating pressure, and temperature, as well as the reaction time.

Subcritical and supercritical water oxidation for dye decomposition

The total annual output of synthetic dyes exceeds 7 × 10⁵ tons. About 1,000 tons of non-biodegradable synthetic dyes are released every year into the natural streams and water sources from textile wastes. The release of these colored wastewater exerts negative impact on aquatic ecology and human beings because of the poisonous and carcinogenic repercussions of dyes involved in coloration production. Therefore, with a growing interest in the environment, efficient technologies need to be developed to eliminate dyes from local and industrial wastewater. Supercritical water oxidation as a promising wastewater treatment technology has many advantages, such as a rapid reaction and pollution-free products. However, due to corrosion, salt precipitation and operational problems, supercritical water oxidation process did not gain expected industrial development. These technical difficulties can be overcome by application of non-corrosive subcritical water as a reaction medium. This work summarizes the negative impacts of dyes and role of subcritical and supercritical water and their efficiencies in dye oxidation processes.