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Li Y, Li S, Du X, Qu H, Wang J, Bian P, Zhang H, Chen S. A novel semi-flexible coaxial nozzle based on fluid dynamics effects and its self-centering performance study. Sci Rep 2024; 14:15606. [PMID: 38971868 PMCID: PMC11227544 DOI: 10.1038/s41598-024-66623-8] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/08/2024] [Accepted: 07/02/2024] [Indexed: 07/08/2024] Open
Abstract
Coaxial nozzles are widely used to produce fibers with core-shell structures. However, conventional coaxial nozzles cannot adjust the coaxiality of the inner and outer needles in real-time during the fiber production process, resulting in uneven fiber wall thickness and poor quality. Therefore, we proposed an innovative semi-flexible coaxial nozzle with a dynamic self-centering function. This new design addresses the challenge of ensuring the coaxiality of the inner and outer needles of the coaxial nozzle. First, based on the principles of fluid dynamics and fluid-structure interaction, a self-centering model for a coaxial nozzle is established. Second, the influence of external fluid velocity and inner needle elastic modulus on the centering time and coaxiality error is analyzed by finite element simulation. Finally, the self-centering performance of the coaxial nozzle is verified by observing the coaxial extrusion process online and measuring the wall thickness of the formed hollow fiber. The results showed that the coaxiality error increased with the increase of Young's modulus E and decreased with the increase of flow velocity. The centering time required for the inner needle to achieve force balance decreases with the increase of Young's modulus ( E ) and fluid velocity ( v f ). The nozzle exhibits significant self-centering performance, dynamically reducing the initial coaxiality error from 380 to 60 μm within 26 s. Additionally, it can mitigate the coaxiality error caused by manufacturing and assembly precision, effectively controlling them within 8 μm. Our research provides valuable references and solutions for addressing issues such as uneven fiber wall thickness caused by coaxiality errors.
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Affiliation(s)
- Yu Li
- School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo, Henan, China
| | - Shilei Li
- School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo, Henan, China
| | - Xiaobo Du
- School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo, Henan, China
| | - Haijun Qu
- School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo, Henan, China
| | - Jianping Wang
- School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo, Henan, China
| | - Pingyan Bian
- School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo, Henan, China.
| | - Haiguang Zhang
- National Demonstration Center for Experimental Engineering Training Education, Shanghai University, Shanghai, China.
| | - Shuisheng Chen
- School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo, Henan, China
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Song Y, Chen W, Gai K, Lin F, Sun W. Culture models produced via biomanufacturing for neural tissue-like constructs based on primary neural and neural stem cells. BRAIN SCIENCE ADVANCES 2021. [DOI: 10.26599/bsa.2021.9050021] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022] Open
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Pagaduan JV, Bhatta A, Romer LH, Gracias DH. 3D Hybrid Small Scale Devices. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2018; 14:e1702497. [PMID: 29749014 DOI: 10.1002/smll.201702497] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/20/2017] [Revised: 02/07/2018] [Indexed: 06/08/2023]
Abstract
Interfacing nano/microscale elements with biological components in 3D contexts opens new possibilities for mimicry, bionics, and augmentation of organismically and anatomically inspired materials. Abiotic nanoscale elements such as plasmonic nanostructures, piezoelectric ribbons, and thin film semiconductor devices interact with electromagnetic fields to facilitate advanced capabilities such as communication at a distance, digital feedback loops, logic, and memory. Biological components such as proteins, polynucleotides, cells, and organs feature complex chemical synthetic networks that can regulate growth, change shape, adapt, and regenerate. Abiotic and biotic components can be integrated in all three dimensions in a well-ordered and programmed manner with high tunability, versatility, and resolution to produce radically new materials and hybrid devices such as sensor fabrics, anatomically mimetic microfluidic modules, artificial tissues, smart prostheses, and bionic devices. In this critical Review, applications of small scale devices in 3D hybrid integration, biomicrofluidics, advanced prostheses, and bionic organs are discussed.
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Affiliation(s)
- Jayson V Pagaduan
- Department of Chemical and Biomolecular Engineering, Johns Hopkins University, Baltimore, MD, 21218, USA
- Department of Anesthesiology and Critical Care Medicine, Johns Hopkins University, Baltimore, MD, 21287, USA
| | - Anil Bhatta
- Department of Chemical and Biomolecular Engineering, Johns Hopkins University, Baltimore, MD, 21218, USA
- Department of Anesthesiology and Critical Care Medicine, Johns Hopkins University, Baltimore, MD, 21287, USA
| | - Lewis H Romer
- Department of Anesthesiology and Critical Care Medicine, Johns Hopkins University, Baltimore, MD, 21287, USA
- Department of Cell Biology, Department of Biomedical Engineering, Department of Pediatrics and the Center for Cell Dynamics, Johns Hopkins University, Baltimore, MD, 21287, USA
| | - David H Gracias
- Department of Chemical and Biomolecular Engineering, Johns Hopkins University, Baltimore, MD, 21218, USA
- Department of Materials Science and Engineering, Johns Hopkins University, Baltimore, MD, 21218, USA
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Pekkanen AM, Mondschein RJ, Williams CB, Long TE. 3D Printing Polymers with Supramolecular Functionality for Biological Applications. Biomacromolecules 2017; 18:2669-2687. [PMID: 28762718 DOI: 10.1021/acs.biomac.7b00671] [Citation(s) in RCA: 59] [Impact Index Per Article: 8.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
Abstract
Supramolecular chemistry continues to experience widespread growth, as fine-tuned chemical structures lead to well-defined bulk materials. Previous literature described the roles of hydrogen bonding, ionic aggregation, guest/host interactions, and π-π stacking to tune mechanical, viscoelastic, and processing performance. The versatility of reversible interactions enables the more facile manufacturing of molded parts with tailored hierarchical structures such as tissue engineered scaffolds for biological applications. Recently, supramolecular polymers and additive manufacturing processes merged to provide parts with control of the molecular, macromolecular, and feature length scales. Additive manufacturing, or 3D printing, generates customizable constructs desirable for many applications, and the introduction of supramolecular interactions will potentially increase production speed, offer a tunable surface structure for controlling cell/scaffold interactions, and impart desired mechanical properties through reinforcing interlayer adhesion and introducing gradients or self-assembled structures. This review details the synthesis and characterization of supramolecular polymers suitable for additive manufacture and biomedical applications as well as the use of supramolecular polymers in additive manufacturing for drug delivery and complex tissue scaffold formation. The effect of supramolecular assembly and its dynamic behavior offers potential for controlling the anisotropy of the printed objects with exquisite geometrical control. The potential for supramolecular polymers to generate well-defined parts, hierarchical structures, and scaffolds with gradient properties/tuned surfaces provides an avenue for developing next-generation biomedical devices and tissue scaffolds.
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Affiliation(s)
- Allison M Pekkanen
- School of Biomedical Engineering and Sciences, Virginia Tech , Blacksburg, Virginia 24061, United States.,Macromolecules Innovation Institute (MII), Virginia Tech , Blacksburg, Virginia 24061, United States
| | - Ryan J Mondschein
- Macromolecules Innovation Institute (MII), Virginia Tech , Blacksburg, Virginia 24061, United States.,Department of Chemistry, Virginia Tech , Blacksburg, Virginia 24061, United States
| | - Christopher B Williams
- Macromolecules Innovation Institute (MII), Virginia Tech , Blacksburg, Virginia 24061, United States.,Department of Mechanical Engineering, Virginia Tech , Blacksburg, Virginia 24061, United States
| | - Timothy E Long
- Macromolecules Innovation Institute (MII), Virginia Tech , Blacksburg, Virginia 24061, United States.,Department of Chemistry, Virginia Tech , Blacksburg, Virginia 24061, United States
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