Electrodeposited SiC-graphene oxide composite in nickel matrix for improved tribological applications

High-Performance Ni-SiC Coatings Fabricated by Flash Heating

In this research, a novel flash heating coating application technique was utilized to create Ni-SiC coatings on carbon steel substrates with SiC contents much higher than is achievable using certain conventional coating techniques. Hardness profiles showed that the coatings improved the substrate by as much as 121%, without affecting the substrate. Tribotests showed that the wear performance was improved by as much as 4.7× in terms of the wear rate (mm3/N·m) for the same coating when using an Al2O3 counterpart. Pure SiC coatings as a reference were also fabricated. However, the SiC coatings experienced elemental diffusion of Fe from the carbon steel substrate into the coating during fabrication. This occurred due to the increased heat input required for pure SiC to fuse to the substrate compared to the Ni-SiC coatings and resulted in decreased tribological performance. Diffusion of Fe into the coating weakened the coating’s hardness and reduced the resistance to wear. It was concluded that ceramic–metallic composite coatings can successfully be fabricated utilizing this novel flash heating technique to improve the wear resistance of ceramic counterparts.

Layer by layer assembled functionalized graphene oxide-based polymer brushes for superlubricity on steel-steel tribocontact

This study demonstrates a simple and multistep approach for a covalent functionalization of chemically-prepared graphene oxide (GO) using branched polyethylenimine (PEI) through nucleophilic addition reaction to prepare GO-PEI. Further layer-by-layer (LBL) assembly on functionalized GO-PEI with anionic polyelectrolyte, poly(acrylic acid sodium salt) (PAA) and poly(sodium 4-styrenesulfonate) (PSS) have been undertaken to fabricate polymer brushes (PB). The physicochemical structures of GO, GO-PEI and LBL assembled PB [GO-PEI-PAA and GO-PEI-PSS] have been explored using standard spectral and morphological analysis. The macrotribological results demonstrated that GO-PEI-PAA/GO-PEI-PSS (0.5 wt%) as paraffin oil dispersible additives significantly decreased the coefficient of friction (COF) and wear at different contact pressures of steel-steel tribopairs. The influence of contact pressure and load-bearing ability of the polymer-grafted GO as nanolubricants have been examined carefully. The COF of PB particles provided a reduction of 85% (low pressure, ∼0.9 MPa) and 66.65% (high pressure, ∼1.35 GPa) compared to lube paraffin oil and exhibited a lower specific wear rate (2.26 × 10-8 mm3 N-1 m-1) at macrotribological pin/ball-on-disc trials, revealing superior lubricity. The PB containing nanolubricants also exhibited high load-bearing ability (till ∼1000 N load, Pm ∼6.1 GPa) with considerably lower COF and wear, which were investigated using a four-ball tribotester. Among the functionalized polymeric GO particles, PSS polyelectrolyte containing GO-PEI-PSS showed better COF and wear reduction ability with extremely high load-bearing capacity due to the strong interfacial adhesion properties of PSS to generate strong protective synergetic lubricating tribofilm into the rubbing interfaces, which is comprehensively investigated by post-tribological analysis.

Electrodeposition of NiSn-rGO Composite Coatings from Deep Eutectic Solvents and Their Physicochemical Characterization

The present work describes, for the first time, the electrodeposition of NiSn alloy/reduced graphene oxide composite coatings (NiSn-rGO) obtained under pulse current electrodeposition conditions from deep eutectic solvents (choline chloride: ethylene glycol eutectic mixtures) containing well-dispersed GO nanosheets. The successful incorporation of the carbon-based material into the metallic matrix has been confirmed by Raman spectroscopy and cross-section scanning electron microscopy (SEM). A decrease in the crystallite size of the coating was evidenced when graphene oxide was added to the electrolyte. Additionally, the topography and the electrical properties of the materials were investigated by atomic force microscopy (AFM). The corrosion behavior in 0.5 M NaCl solution was analyzed through potentiodynamic polarization and electrochemical impedance spectroscopy methods for different immersion periods, up to 336 h, showing a slightly better corrosion performance as compared to pure NiSn alloy.