Bioinspired Variable Stiffness Dielectric Elastomer Actuators with Large and Tunable Load Capacity

Stretchable and conformable variable stiffness device through an electrorheological fluid

Stiffness variations extend creatures' functions and capabilities to deal with complex environments. In this study, we proposed an electrorheological fluid-based variable stiffness device, named VSERF, made up of soft materials. Our device is soft, thin, and stretchable so that it can conform to surfaces with complex morphologies. The stiffness of the VSERF device can be continuously, independently, and reversibly adjusted by applying an electric field. It achieves 14.8-times compressive stiffness variation and 3.5-times tangential stiffness variation when the electric field intensity increases from 0 V mm^-1 to 750 V mm^-1. The VSERF device is able to return to its initial shape after removing the external force and electric field, allowing it to be reused. The effects of stretching and bending on the device's capability of stiffness variations are investigated experimentally and the results show that the stiffness variation is unaffected by a stretching strain of up to 20% and a bending curvature of up to 50 m^-1. Finally, we show that the VSERF device is capable of conforming to complex surfaces (coral stones, pencils, and 3D printed cubes) in its inactive state, hanging on them with a weight of up to 80 g (19 times of its own weight) in its active state, and detaching when the electric field is removed. The device's short-term and long-term stabilities are experimentally investigated as well. The demonstration of the VSERF's attaching and detaching ability shows that the stiffness-variation device's adaptability to complex environments can be improved.

A Stretchable Fiber with Tunable Stiffness for Programmable Shape Change of Soft Robots

All soft robots require the same functionality, that is, controlling the shape of a structure made from soft materials. However, existing approaches for shape control of soft robots are primarily dominated by modular pneumatic actuators, which require multichambers and complex flow control components. Nature shows exciting examples of manipulation (shape change) in animals, such as worms, using a single-chambered soft body and programmable stiffness changes in the skin; controlling the spatial distribution of changes in stiffness enables achieving complex shape evolutions. However, such stiffness control requires a drastic membrane stiffness contrast between stiffened and nonstiffened states. Generally, this is extremely challenging to accomplish in stretchable materials. Inspired by longitudinal muscle fibers in the skin of worms, we developed a new concept for fabricating a hybrid fiber with tunable stiffness, that is, a fiber comprising both stiff and soft parts connected in a series. A substantial change in membrane stiffness was then observed by the locking/unlocking of the soft part. Our proposed hybrid fiber cyclically produced a membrane stiffness contrast of more than 100 × in less than 6 s using an input power of 3 W. A network of these hybrid fibers with tunable stiffness could manipulate a single-chambered soft body in multiple directions and transform it into a complex shape by selectively varying the stiffness at different locations.

Materials with Electroprogrammable Stiffness

Stiffness is a mechanical property of vital importance to any material system and is typically considered a static quantity. Recent work, however, has shown that novel materials with programmable stiffness can enhance the performance and simplify the design of engineered systems, such as morphing wings, robotic grippers, and wearable exoskeletons. For many of these applications, the ability to program stiffness with electrical activation is advantageous because of the natural compatibility with electrical sensing, control, and power networks ubiquitous in autonomous machines and robots. The numerous applications for materials with electrically driven stiffness modulation has driven a rapid increase in the number of publications in this field. Here, a comprehensive review of the available materials that realize electroprogrammable stiffness is provided, showing that all current approaches can be categorized as using electrostatics or electrically activated phase changes, and summarizing the advantages, limitations, and applications of these materials. Finally, a perspective identifies state-of-the-art trends and an outlook of future opportunities for the development and use of materials with electroprogrammable stiffness.

Bioinspired Soft Robotic Fingers with Sequential Motion Based on Tendon-Driven Mechanisms

The conformability is yet a challenge for most soft robotic grippers due to the continuous motion and deformation of these machines under external force. Herein, inspired by the movement mechanism of human fingers, we propose a novel tendon-driven soft robotic finger with a preprogrammed bending configuration and a human finger like sequential motion that can be obtained by matching the stiffness gradient of the finger joints with three-dimensional (3D) printing technology. The contents of this article are organized as follows. First, the effect of the anisotropy caused by 3D printing filling direction on the mechanical property is investigated by tensile test. Then, kinematic, stiffness, and fingertip trajectory models are established to analyze the influence of the cross-section thickness and width on the bending and bearing capacity of the finger joint. Furthermore, several experiments are conducted on a self-built experimental platform to evaluate the advantages of sequential motion induced by stiffness gradients. Results reveal that soft robotic fingers with sequential motion show excellent conformability on the object surfaces with various curvatures and outperform nonsequential motion fingers with larger envelop range. Without changing motion trajectories of the fingertip, the deformability of the finger can be tuned by adjusting only the stiffness of the joint. Besides, a two-finger gripper is developed, which presents the capability of grasping objects with different shapes and weights in practical applications. The sequential motion mechanism proposed in this study shows promising potential in soft grippers and robotic design.

Design of 3D Printed Programmable Horseshoe Lattice Structures Based on a Phase-Evolution Model

By 3D printing lattice structure with active materials, the structures can exhibit shape and functional changes under external stimulus. However, the programmable shape changes of the 3D printed lattice structures are limited due to the complex geometries, nonlinear behaviors of the active materials, and the diverse external stimuli. In this work, we propose a design framework combining experiments, theoretical modeling, and finite element simulations for the controllable shape changes of the 3D printed horseshoe under thermal stimulus. The theoretical model is based on a phase evolution model that combines the geometrical nonlinearity and the material nonlinearity. Results show that the shapes with positive or negative Poisson's ratio and bending intermediate shapes can be programmed by tuning the geometrical parameters and the temperature distribution. This work provides a method to aid the design of 3D printed functional lattice structures and have potential applications in soft robotics, biomedicine, and energy absorbing fields.