Comparative pull-out strength of tapped and untapped pilot holes for bicortical anterior cervical screws

Cutting Flute and Thread Design on Self-Tapping Pedicle Screws Influence the Insertion Torque and Pullout Strength

Self-tapping screws are commonly used in trauma and maxillofacial surgery and are increasingly used for pedicle screw insertions. In order to evaluate how the quantity and length of cutting flutes on self-tapping pedicle screws affect the insertion torque and pullout strength, eight different self-tapping pedicle screw designs were evaluated. All screws had a threaded length of 35 mm and featured variations in the number of leads, as well as the length and quantity of cutting flutes. Five samples of each design were inserted into pre-drilled, untapped holes (ø2.7 mm, length 35 mm) in sawbone blocks of density 20 PCF. The insertion torque and pullout strength were measured according to ASTM F543. The results showed that screws with a longer cutting flute of 9.5 mm had a lower mean maximum insertion torque than screws with shorter 2.9 mm cutting flutes. Pedicle screws with a double-lead thread design had a greater insertion torque than their single-lead counterparts, and the use of three cutting flutes produced a lower torque than two cutting flutes. The results demonstrated a greater pullout strength in screws with a single-lead thread rather than a double-lead, three cutting flutes instead of two, and a longer length for the cutting flute. In conclusion, to provide immediate stability and reduce the surgical insertion time, a single-lead, self-tapping pedicle screw incorporating three long cutting flutes is recommended because of the significantly greater pullout strength. This design could also reduce the risk of implant loosening in comparison to double-lead, self-tapping pedicle screw designs.

Reduction and Open Fixation of a Cervical Teardrop Fracture: A Technical Note

BACKGROUND

Cervical teardrop fractures are hyperflexion and axial loading injuries associated with significant ligamentous disruption. Patients sustaining these types of injury are classically treated with a cervical corpectomy and anterior fusion. However, there are notable disadvantages of this approach, namely, disruption of the patient's true anatomic alignment and a reduction in the number of fixation points available for cervical fusion. Here we present a novel method of open reduction and internal fixation in a neurologically intact patient with cervical teardrop fracture.

CASE DESCRIPTION

A 34-year-old man presented to Ryder Trauma Center after a helmeted motorcycle accident. The patient was found to be neurologically intact on arrival, and imaging demonstrated a C5 teardrop fracture without bony retropulsion. The patient was taken to the operating room for an open reduction and internal fixation of the fracture using a novel technique. This technique used traditional diskectomies at the C4-5 and C5-6 levels, along with a temporary, unicortical screw into the C5 body to capture the anteriorly displaced fragment. A bicortical screw was then placed into the contralateral side, and now, having fully reduced the fracture, the first (temporary) screw was replaced with a bicortical screw. The patient was neurologically intact postoperatively, with 2-month follow-up computed tomography scan demonstrating stable reduction of the fracture.

CONCLUSIONS

Here we present a novel technique for open reduction and internal fixation of a cervical teardrop fracture that does not require cervical corpectomy. This technique is particularly useful in patients with an anteriorly displaced fragment and without neurologic deficit or compromise.

Probing and Tapping: Are We Inserting Pedicle Screws Correctly?

PURPOSE

Although there are a significant number of research publications on the topic of bone morphology and the strength of bone, the clinical significance of a failed pedicle screw is often revision surgery and the potential for further postoperative complications; especially in elderly patients with osteoporotic bone. The purpose of this report is to quantify the mechanical strength of the foam-screw interface by assessing probe/pilot hole diameter and tap sizes using statistically relevant sample sizes under highly controlled test conditions.

METHODS

The study consisted of two experiments and used up to three different densities of reference-grade polyurethane foam (ASTM 1839), including 0.16, 0.24, and 0.32 g/cm³. All screws and rods were provided by K2M Inc. and screws were inserted to a depth of 25 mm. A series of pilot holes, 1.5, 2.2, 2.7, 3.2, 3.7, 4.2, 5.0, and 6.0 mm in diameter were drilled through the entire depth of the material. A 6.5 × 45-mm pedicle screw was inserted and axially pulled from the material (n = 720). A 3.0-mm pilot hole was drilled and tapped with: no tap, 3.5-, 4.5-, 5.5-, and 6.5-mm taps. A 6.5 × 45-mm pedicle screw was inserted and axially pulled from the material (n = 300).

RESULTS

The size of the probe/pilot hole had a nonlinear, parabolic effect on pullout strength. This shape suggests an optimum-sized probe hole for a given size pedicle screw. Too large or too small of a probe hole causes a rapid falloff in pullout strength. The tap data demonstrated that not tapping and undertapping by two or three sizes did not significantly alter the pullout strength of the screws. The data showed an exponential falloff of pullout strength when as tap size increased to the diameter of the screw.

CONCLUSION

In the current study, the data show that an ideal pilot hole size half the diameter of the screw is a starting point. Also, that if tapping was necessary, to use a tap two sizes smaller than the screw being implanted. A similar optimum pilot hole or tap size may be expected in the clinical scenario, however, it may not be the same as seen with the uniform density polyurethane foam tested in the current study.

Comparison study of the pullout strength of conventional spinal pedicle screws and a novel design in full and backed-out insertions using mechanical tests

Recently, new pedicle screw designs have been developed. However, these designs’ performances are still unclear, especially when backed out after insertion. The objective of this study was to investigate the performances of different screw designs when backed out from full insertion. Seven conventional designs of the pedicle screw and one novel design were inserted into polyurethane foam (0.32 g/cm3). All screws were first fully inserted (43 mm) and were backed out 360°. Axial pullout tests were performed and the reaction force was measured. The results showed that the conical screw of type 1 with a small inner diameter provided the highest pullout strength in both full insertion and backed-out insertion (2401.85 and 2169.82 N, respectively). However, this screw’s pullout strength significantly decreased (9.7%) when backed out from full insertion. There was no significant difference between the conical screw of type 1 with a small inner diameter and double duo core screw ( p > 0.01) in backed-out insertion. The cylindrical screw with a small diameter, dual inner core screw and double dual core screw also provided good results in both full insertion (2115.44, 2182.99 and 2226.93 N, respectively) and backed-out conditions (2065.80, 2014.28 and 1941.29 N, respectively). The increased pullout strength of the conical design could be due to the effect of bone compaction. However, the screw exhibited less consistent pullout strength when backed out when compared with the other designs. The conical screw should be inserted to the precise position without turning back, especially in osteoporosis patients. The dual inner core screw and double dual core screw could provide greater stability in both conditions. Care should be taken when using both the cylindrical screw with a small thread depth and the dual outer core screw.

Influência do macheamento do orifício piloto nos parafusos cervicais anteriores

OBJETIVO: Analisar experimentalmente a influência do macheamento do orifício piloto nas propriedades mecânicas e na interface osso-implante do parafuso cervical anterior. MÉTODOS: Oito carneiros da raça Santa Inês deslanados foram utilizados no estudo. Nos segmentos vertebrais cervicais de C2-C7 foram realizados orifícios piloto de 2,5mm, de ambos os lados da vértebra. No lado direto da vértebra foi realizado o macheamento previamente a inserção do parafuso cortical de 3,5mm, e no lado esquerdo o implante foi colocado sem o macheamento do orifício piloto. Foram realizados ensaios mecânicos para avaliar a força de arrancamento dos implantes e estudo histomorfométrico da interface osso-implante na fase aguda e oito semanas após a colocação dos implantes. O torque de inserção foi mensurado durante a colocação dos implantes. RESULTADOS: O torque de inserção e a resistência ao arrancamento dos implantes foram maiores nos implantes colocados sem o macheamento do orifício piloto. A interface osso-implante apresentou maior área de contato ósseo e maior área óssea no interior da rosca do implante nos parafusos implantados sem o macheamento prévio. Não foi observado diferença na área óssea fora do passo de rosca do implante. CONCLUSÕES: O macheamento do orifício piloto reduz o torque de inserção e a resistência ao arrancamento do implante na fase aguda e crônica, e reduz a área de contato osso-implante e área de osso no interior do passo de rosca.

Design and biomechanical testing of pedicle screw for osteoporotic incidents

In this study, geometrical features of pedicle screws have been modified and their performances are compared. Performance analysis has been made in terms of pull-out strength and torsional strength. The parameters investigated are core diameter, holes drilled normal to screw axis, angle between sequential holes and distance between holes. Three different core diameter have been studied, which are 4 mm (normal core diameter), 5 mm (medium core diameter) and 5.5 mm (high core diameter). Distance between sequential holes has been arranged such that there is either one hole per pitch or one hole per two pitches. Angle between sequential holes is either 90° or 120°. According to the test results, the screw, with medium core diameter (5 mm) containing one hole per two pitches with 90° angle between sequential holes, has exhibited the optimum performance considering torsional strength and pull-out strength requirements. Its torsional strength is slightly higher than and, when Grade 40 polyurethane foam was used as bone simulating material, its pull-out strength is as good as, an undrilled normal core diameter screw, which is already being used in surgical operations. The fatigue performance of this best performed screw has also been found satisfactory according to the related standard. Its pull-out strength is also tested on a calf vertebra and a promising result has been obtained.

Experimental in vivo acute and chronic biomechanical and histomorphometrical comparison of self-drilling and self-tapping anterior cervical screws

PURPOSE

Self-drilling screws (SDS) and self-tapping screws (STS) allow for quicker bone insertion and are associated with increased anchorage. This is an experimental in vivo comparison of anterior cervical SDS and STS in the post-insertion acute and chronic phases.

METHODS

Thirty C2-C6 vertebrae from six Santa Inês hair sheep were used. Each screw design was randomly assigned to five of each spinal level. Insertion torque was measured using a torque device. Three animals were killed in each phase. Vertebrae were randomly assigned to pullout tests and histomorphometrical bone-screw interface evaluation (percent screw-bone contact and bone density inside and outside the threaded area). Statistical significance was set at P < 0.05.

RESULTS

SDS insertion torque was greater than STS (P = 0.0001). SDS pullout strength was significantly greater than STS in the acute and chronic phases (P = 0.0001, 0.0003, respectively). SDS percent screw-bone contact and inside area bone density were significantly greater in both phases. No outside area bone density differences were observed in either phase.

CONCLUSIONS

SDS had higher insertion torque and better anchorage than STS in both phases. SDS percent bone-screw contact and inside area bone density were higher in both phases.

EFFECT OF PILOT HOLE TAPPING ON PULLOUT STRENGTH AND INSERTION TORQUE OF DUAL CORE PEDICLE SCREWS

Objective: To evaluate the influence of pilot hole tapping on pullout resistance and insertion torque of pedicle screws with a conical core. Methods: Mechanical tests using a universal testing machine were performed on pedicle screws with a conical core that were inserted into pedicles in the fifth lumbar vertebra of calves. The insertion torque was measured using a torque meter with a capacity of 10 Nm, which was considered to be the highest torque value. The pilot holes were prepared using a probe of external diameter 3.8 mm and tapping of the same dimensions and thread characteristics as the screw. Results: Decreased insertion torque and pullout resistance were observed in the group with prior tapping of the pilot hole. Conclusions: Pilot hole tapping reduced the insertion torque and pullout resistance of pedicle screws with a conical core that had been inserted into the pedicle of the fifth lumbar vertebra of calves.

TAPPING PILOT HOLE: MECHANICAL ANALYSIS OF SHEEP VERTEBRA AND THE ARTIFICIAL BONE MODEL

Objective: To determine the effect of pilot hole tapping, together with other variables such as pilot hole diameter, in relation to inner screw diameter and preparation method, on the insertion torque and pullout resistance of the screws used for anterior fixation of the cervical spine. Method: Twenty polyurethane test bodies and 30 thoracic vertebrae (T1-T5) were tested. Four holes were drilled into each test body: two of them with a diameter of 2.0 mm and two with a diameter of 2.5 mm. The holes were drilled using a bit or probe, according to the experimental group. Each experimental group was divided into two equal subgroups, with and without pilot hole tapping. In all, there were eight experimental groups: four using polyurethane specimens and four using sheep vertebrae. Cortical screws of 3.5 mm in outer diameter and 14 mm in length were inserted into the pilot holes. The insertion torque was measured during screw implantation and mechanical pullout tests were then performed using an Emic^® universal testing machine, with the Tesc 3.13 software, load cells of 1000 N, force application rate of 0.2 mm/min, preloading of 5 N and accommodation time of 10 seconds. The property evaluated in the mechanical tests was the maximum pullout force. Results and Conclusion: Pilot hole tapping significantly decreased the insertion torque and pullout force of the screws in all the experimental groups.

Biomechanical evaluation of stability and three-dimensional movements of the atlantoaxial joint after artificial atlanto-odontoid joint arthroplasty

OBJECTIVE

To investigate the stability and three-dimensional movements of the atlantoaxial joint after artificial atlanto-odontoid joint (AAOJ) arthroplasty.

METHOD

Ten sets of AAOJ implanted in bony specimens from 10 adults were used to test the pull-out strength of the atlas-axis components with a MTS858 Mini Bionix machine. Another twelve human cadaveric specimens including C(0)-C(4) were used to evaluate the three-dimensional movements of C(1)-C(2) under five different conditions in sequence, that is, the complete specimen, anterior decompression, posterior transarticular screws fixation, AAOJ arthroplasty and fatigue test.

RESULT

There were significant differences between atlas and axis components in the maximum pull-out strength and trajectory length, however the yield length was not significantly different. The maximum pull-out strength of the atlas and axis was positively correlated with trajectory length (r(1)= 0.880, P < 0.05) and yield length (r(2)= 0.606, P < 0.05), respectively. After AAOJ arthroplasty, the range of movement (ROM) with respect to rotation and the neutral zone of the atlantoaxial joint were close to normal (P > 0.05), but the ROM in flexion-extension and lateral bending was significantly smaller compared with the specimens which underwent anterior decompression (P < 0.05). No abrasion and abnormal mobilization were observed after 2000 cycles of flexion, extension, lateral bending and axial rotation in the fatigue test.

CONCLUSIONS

The self-designed AAOJ has excellent biomechanical performance, and AAOJ arthroplasty can restore excellent instant stability and preserve the movement of the atlantoaxial joint.

The influence of the insertion technique on the pullout force of pedicle screws: an experimental study

STUDY DESIGN

The pullout strength of a typical pedicle screw was evaluated experimentally for different screw insertion techniques. OBJECTIVE.: To conclude whether the self-tapping insertion technique is indeed the optimum one for self-tapping screws, with respect to the pullout strength.

SUMMARY OF BACKGROUND DATA

It is reported in the literature that the size of the pilot-hole significantly influences the pullout strength of a self-tapping screw. In addition it is accepted that an optimum value of the diameter of the pilot-hole exists. For non self-tapping screw insertion it is reported that undertapping of the pilot-hole can increase its pullout strength. Finally it is known that in some cases orthopedic surgeons open the threaded holes, using another screw instead of a tap.

METHODS

A typical commercial self-tapping pedicle screw was inserted into blocks of Solid Rigid Polyurethane Foam (simulating osteoporotic cancellous bone), following different insertion techniques. The pullout force was measured according to the ASTM-F543-02 standard. The screw was inserted into previously prepared holes of different sizes, either threaded or cylindrical, to conclude whether an optimum size of the pilot-hole exists and whether tapping can increase the pullout strength. The case where the tapping is performed using another screw was also studied.

RESULTS

For screw insertion with tapping, decreasing the outer radius of the threaded hole from 1.00 to 0.87 of the screw's outer radius increased the pullout force 9%. For insertion without tapping, decreasing the pilot-hole's diameter from 0.87 to 0.47 of the screw's outer diameter increased its pullout force 75%. Finally, tapping using another screw instead of a tap, gave results similar to those of conventional tapping.

CONCLUSION

Undertapping of a pilot-hole either using a tap or another screw can increase the pullout strength of self-tapping pedicle screws.

Comparison of pullout strength between 3.5-mm fully threaded, bicortical screws and 4.0-mm partially threaded, cancellous screws in the fixation of medial malleolar fractures

Displaced medial malleolus fractures are considered unstable and typically require open reduction and internal fixation for anatomic reduction and early joint range of motion. These fractures are usually fixated with either compression lag screws or tension band wiring depending on the fracture pattern, size of the distal fragment, and bone quality. When fracture fixation fails, it is typically in pullout strength. Failure of primary bone healing can result in nonunion, malunion, and need for revision surgery. The current study wished to explore a potentially stronger fixation technique in regard to pullout strength for medial malleolar fractures compared with traditional cancellous screws. This was a comparative study of the relative pullout strength of 2 fully threaded 3.5-mm bicortical screws versus 2 partially threaded 4.0-mm cancellous screws for the fixation of medial malleolar fractures. Ten fresh-frozen limbs from 5 cadavers, mean age 79 years (range of 65-97 years), were tested using the Instron 8500 Plus system. The median force recorded at 2 mm of distraction using unicortical partially threaded cancellous screws was 116.2 N (range 70.2 to 355.5N) compared with 327.6 N (range 117.5 to 804.3 N) in the fully threaded bicortical screw (P = .04). The unicortical screw fixation displayed only 64.53% of the median strength noted with the bicortical screw fixation at clinical failure. The current study demonstrated statistically significantly greater pullout strength for 3.5-mm bicortical screws when compared with 4.0-mm partially threaded cancellous screws used to fixate medial malleolar fractures in a cadaveric model.

Computational investigations of mechanical failures of internal plate fixation

This paper investigated the biomechanics of two clinical cases of bone fracture treatments. Both fractures were treated with the same locking compression plate but with different numbers of screws as well as different plate materials. The fracture treated with 12 screws (rigid fixation) failed at 7 weeks with the plate breaking; the fracture with six screws (flexible fixation) endured the entire healing process. It was hypothesized that the plate failure in the unsuccessful case was due to the material fatigue induced by stress concentration in the plate. As the two clinical cases had different fracture locations and different plate materials, finite element simulations were undertaken for each fractured bone fixed by both a rigid and a flexible method. This enabled comparisons to be made between the rigid and flexible fixation methods. The fatigue life was assessed for each fixation method. The results showed that the stress in the rigid fixation methods could be significantly higher than that in flexible fixation methods. The fatigue analyses showed that, with the stress level in flexible fixation (i.e. with fewer screws), the plate was able to endure 2000 days, and that the plate in rigid fixation could fail by fatigue fracture in 20 days. The paper concludes that the rigid fixation method resulted in serious stress concentrations in the plate, which induced fatigue failure. The flexible fixation gave sufficient stability and was better for fracture healing.

Pullout strength for cannulated pedicle screws with bone cement augmentation in severely osteoporotic bone: influences of radial hole and pilot hole tapping

BACKGROUND

Pedicle screw fixation in a severely osteoporotic spine remains a challenge for orthopedic surgeons. The previous literature does not adequately address the effects of radial holes for cannulated screws with cement injection and pilot hole tapping on the bone/screw interfacial strength.

METHODS

Specially designed cannulated pedicle screws, with or without radial holes, were installed in tapped and untapped pilot holes and then injected with cement. A uniform synthetic bone (test block) was used to provide a platform for each screw design. Specimens with inserted screws were then tested for axial pullout failure.

FINDINGS

(1) Cannulated screws with cement augmentation significantly increased the pullout strength in comparison to solid screws. Additionally, the amount of cement exuded from the cannulated screws increased with an increasing number of radial holes, leading to an increase in the average ultimate pullout strength for cannulated screws with a large number of radial holes. (2) Radiological examination indicated that the cement was exuded from the most proximal holes at the very beginning of its flow path, whereas no cement exudation was found at the remaining distal holes. (3) Cement exudation from the holes of cannulated screws into the open cell of the test block led to a composite (cement/bone) structure at the area of cement exudation. Observations of the failed specimens indicated that failure occurred at the composite/bone interface, while the composite was well bonded to the screws. This implies that the screw/composite interfacial strength was much higher than the composite/bone interfacial strength. (4) Tapping pilot holes decreased the pullout strength of the screws. Generally, larger standard deviations were found for the tapped cases, implying that untapped cases results are more repeatable than tapped cases results.

INTERPRETATION

Cannulated pedicle screws with radial holes combined with PMMA cement augmentation but without tapping may be a viable clinical option for achieving fixation in severely osteoporotic bone.

Parafusos automacheantes: comparação mecânica no modelo artificial de osso e na vértebra cervical de carneiro

OBJETIVO: comparar o novo parafuso travado na placa cervical (CSLP) automacheante com o parafuso convencional cortical automacheante utilizado na fixação da placa cervical anterior, por meio da análise do torque de inserção e da resistência ao arrancamento dos implantes. MÉTODOS: 15 parafusos corticais automacheantes e 15 parafusos CSLP automacheantes foram inseridos em 15 modelos artificiais de osso (poliuretana) e 15 vértebras cervicais de carneiro. Os parâmetros estudados foram o torque de inserção e a força de arrancamento. Foram formados dois grupos experimentais, de acordo com o tipo de parafuso utilizado: Grupo I, com parafuso cortical automacheante; Grupo II, com parafuso CSLP automacheante. O orifício-piloto foi perfurado com 10,0 mm de profundidade, por meio de broca com diâmetro de 2,5 mm (Grupo I) e 3,0 mm (Grupo II). O torque de inserção foi mensurado durante a implantação dos parafusos e, em seguida, foram realizados ensaios mecânicos em máquina universal de testes, para avaliar a força de arrancamento dos implantes. RESULTADOS: os parafusos automacheantes CSLP apresentaram valores do torque de inserção e resistência ao arrancamento maiores que os parafusos corticais automacheantes. CONCLUSÃO: o desenho do parafuso CSLP influencia o seu torque de inserção e resistência ao arrancamento, sendo a avaliação desses parâmetros superiores aos parafusos corticais automacheantes.

Influência do macheamento na interface do parafuso e do tecido ósseo na fase imediata pós-implante

OBJETIVO: analisar experimentalmente as alterações agudas da interface entre o osso e o implante nas vértebras cervicais após a realização do macheamento do orifício piloto. MÉTODOS: foram utilizados cinco carneiros da raça Santa Inês deslanados. Na terceira vértebra cervical, foram feitos orifícios de 2,5 mm, de ambos os lados, na parte proximal e distal. No orifício proximal direito, foi realizado o macheamento antes da inserção do parafuso cortical de 3,5 mm (Grupo A); no orifício proximal esquerdo, o parafuso foi inserido sem macheamento (Grupo B); os outros dois orifícios distais foram utilizados como controle (Grupo C). As alterações da interface entre o osso e o implante foram analisadas por meio de estudo histomorfométrico, considerando o número de trabéculas fraturadas entre os filetes de rosca; a maior distância da fratura trabecular transversal provocada pela inserção do parafuso; a maior extensão da fratura trabecular longitudinal provocada pela inserção do parafuso e a linha de contato na interface osso-parafuso. RESULTADOS: o macheamento do orifício piloto provocou alterações da microestrutura do tecido ósseo ao redor do implante quando comparado às alterações produzidas pela inserção do parafuso sem o macheamento ou orifício piloto. A avaliação do contato entre o osso e o implante foi o parâmetro que apresentou diferença estatística na comparação entre a colocação do implante com e sem machemanto. CONCLUSÃO: na comparação com o orifício piloto, todos os parâmetros analisados apresentaram diferença estatística.

Uncorrected sagittal plane imbalance predisposes to symptomatic instrumentation failure

BACKGROUND CONTEXT

Elucidation of the factors responsible for symptomatic failure of spinal instrumentation has been a keen interest for many investigators.

PURPOSE

To quantitate the number of symptomatic instrumentation failures (SIFs) encountered during a 2-year period. The effect of sagittal plane imbalance (corrected or uncorrected) on the rate of SIF was evaluated.

STUDY DESIGN

Retrospective evaluation of all patients requiring spinal instrumentation to determine which factors predispose toward instrumentation failure.

PATIENT SAMPLE

All patients requiring spinal instrumentation over a 2-year period were retrospectively studied.

OUTCOME MEASURES

Sagittal plane imbalance pre- and postoperatively was determined using Cobb angle analysis on plain X-rays. SIF was defined as screw back-out and/or breakage, pseudarthrosis, cage migration, or rod disconnection in patients with concordant symptoms. Asymptomatic patients did not demonstrate instrumentation failure on the routine postoperative X-rays.

METHODS

Of the 355 patients who fit the criteria, 47 patients presented with either idiopathic or secondary sagittal plane deformity preoperatively. Additionally, long-segment fixation, smoking, age, and fixation across junctional segments were evaluated as risk factors for SIF.

RESULTS

Of the 47 patients with sagittal plane deformity, 40 patients (85%) achieved correction demonstrated on postoperative radiographs whereas in 7 (15%), the sagittal plane imbalance was not corrected. Of these seven cases, five suffered instrumentation failure (failure rate 71.5%) versus no instrumentation failures (failure rate 0%) for the remaining 40 patients. SIF was demonstrated in 10 patients overall (failure rate of 2.8%). There was no correlation found between factors such as age, indications for surgery, or long-segment fixation, and instrumentation failure.

CONCLUSIONS

Failure to correct sagittal plane deformity intraoperatively predisposes patients to SIF regardless of age, level of surgery, or indication of surgery.

Estudo da influência do modo de preparação do orifício piloto e do macheamento na ancoragem dos parafusos pediculares

Foram realizados ensaios mecânicos com parafusos do sistema de fixação vertebral USIS para o estudo da influência do tipo de preparo do orifício piloto com sonda ou brocas e o macheamento do trajeto do orifício piloto, na resistência ao arrancamento dos implantes. Os parafusos foram inseridos em corpos de prova de madeira, poliuretana e osso bovino. O preparo do orifício piloto foi realizado com sondas e brocas de 3,5mm. Foram formados três grupos experimentais: I-perfuração com sonda, II-perfuração com broca e III-perfuração com broca e macheamento. Após a sua inserção nos corpos de prova foram realizados ensaios de arrancamento em máquina universal de teste. Foi observado aumento da resistência ao arrancamento dos implantes com a realização do orifício piloto com sondas e a diferença estatística foi significativa em relação ao preparo com broca e broca associada ao macheamento. Não foi observada diferença na resistência ao arrancamento dos parafusos com o macheamento do trajeto do orifício piloto.

A comparison of pullout strength for pedicle screws of different designs: a study using tapped and untapped pilot holes

STUDY DESIGN

The pullout strengths of various pedicle screw designs are compared using tapped and untapped pilot holes.

OBJECTIVE

The objective of this study is to compare the pullout strength of various pedicle screw designs. The designs are compared using tapped and untapped pilot holes. By using several different screw designs, it is possible to gain an understanding of whether there is a correlation between tapping a pilot hole and the ultimate pullout strength.

SUMMARY OF BACKGROUND DATA

Most bone screws originally developed were intended to be installed in a pretapped pilot hole. This same technology has been carried over to the development of more modern bone screws for use in spinal fixation applications. Many pedicle screws in use today are still intended to be installed in a tapped hole. Preparing the vertebrae and tapping of a pilot hole involve additional trauma to the patient as well as increased operating time.

METHODS

Pedicle screws from various manufacturers are installed in tapped and untapped pilot holes and then loaded to failure. A uniform synthetic material was used to provide a consistent test of each screw design by eliminating variability seen in bone.

RESULTS

Tapping pilot holes did not increase the pullout strength of the screws tested in this study. It was observed during testing that tapping some of the holes degraded the material. This degradation led to pullout strengths that were lower than in the untapped case, and generally larger standard deviations.

CONCLUSIONS

The pullout strength was not increased by tapping for the screws in this study. Screws placed in untapped holes generally had higher pullout strengths and lower standard deviations. The results of this study suggest that tapping does not increase pullout strength in bone with densities near 20 lb/ft3, which correlates with low density cancellous or osteoporotic bone.

Biomechanical Evaluation of the Pullout Strength of Cervical Screws

OBJECTIVE

In the process of anterior cervical fusion, little is known about the biomechanics of anterior cervical screw pullout. In this study, three different aspects of cervical screw fixation were evaluated: self-tapping (ST) versus self-drilling (SD) screws, the effect of screw geometry (length, diameter, thread pitch), and the use of rescue screws.

METHODS

Nine screws consisting of different diameters, lengths, and thread pitch (cancellous and cortical) were tested in peak pullout force in an artificial bone model using an MTS 858 Mini Bionix test system. Rescue screws (4.5 mm) were then inserted in the failed holes of 4.0-mm screws and extracted to determine their holding strength.

RESULTS

Length of screws and thread pitch both had a significant effect on the pullout force. Each 1 mm of increased screw length translates to 16 N of increased force to pullout in the foam bone model. Pullout strength did not vary significantly according to screw diameter or between SD and ST screws. However, the SD screw has an advantage because it can decrease the length of surgery. A decrease in pullout force of between 43% and 70% was found when using rescue screws.

CONCLUSIONS

In situations in which the use of rescue/salvage screws is required, the surgeon should anticipate a significant decrease in the holding force compared with the original screw. Future directions for research include an evaluation of pullout force for screw and plate constructs.

Analysis of screw pullout strength: a function of screw orientation in subtalar joint arthrodesis

The purpose of this cadaveric study was to compare the pullout strength and failure load of 2 different screw orientations for subtalar arthrodesis. Twenty-six specimens from 13 cadaver donors (1 left and 1 right each) were used. A 7.3- x 65-mm long-thread profile (32-mm length) cannulated screw inserted into the calcaneus from dorsal to plantar (calcaneal specimens) was compared with a 7.3- x 65-mm short-thread profile (16-mm length) cannulated screw inserted into the talus from plantar to dorsal (talar specimens). A torque screwdriver with a calibrated electronic vernier scale measured the torque of screw insertion. Screw pullout strength and load failure were measured by using a servohydraulic materials testing machine. Distraction was applied along the axis of the screw at a displacement rate of 25 mm/min. The peak torque of insertion in all calcaneal specimens was reached on initial insertion through the dorsal subchondral bone plate of the calcaneus; in talar specimens, it was reached as the screw threads were completely buried into the talus. A significant difference (P = .00647) was found between the mean torque of insertion for the calcaneal (1.50 Nm) and talar specimens (1.30 Nm). A comparison of pullout forces showed a significantly stronger mean failure load for calcaneal specimens (P = .000085). The mean failure load for paired calcaneal specimens was 1782 N compared with a mean 1245 N for talar specimens. Although the pullout force was clearly greater in the dorsal-to-plantar screw application, the pullout force in the plantar-to-dorsal orientation was also considerable.

The cortical shell architecture of human cervical vertebral bodies

STUDY DESIGN

An anatomic study of cervical vertebral bodies.

OBJECTIVES

To provide quantitative information on the cortical shell architecture of the middle and lower cervical vertebral bodies.

SUMMARY OF BACKGROUND DATA

Some external dimensions have been measured, but little quantitative data exists for the cortical shell architecture of the vertebral bodies of the cervical spine.

METHODS

Twenty-one human cervical vertebral bodies (C3-C7) were sectioned along parasagittal planes into five 1.7-mm thin slices for each vertebra. Radiographs of each slice were digitized, and external and internal dimensions were measured. Averages and standard deviations were computed. Single factor analysis of variance was used to determine significant (P < 0.05) differences between the vertebral levels.

RESULTS

The superior endplate was thickest in the posterior region (range 0.74-0.89 mm) and thinnest in the anterior region (range 0.44-0.56 mm). The inferior endplate was thickest in the anterior region (range 0.61-0.81 mm) and thinnest in the posterior region (range 0.49-0.62 mm). In the central region, the superior endplate (range 0.42-0.58 mm) was thinner than the inferior endplate (range 0.53-0.64 mm). Variation with vertebral level was dependent on the dimension studied.

CONCLUSIONS

Comprehensive quantitative anatomic data of the middle and lower cervical vertebral bodies have been obtained. This may be useful in improving the understanding of the three-column and other vertebral-fracture theories, the fidelity of the finite element models of cervical spine, and the designs of surgical instrumentation.

Biomechanical study of atlantoaxial arthrodesis: transarticular screw fixation versus modified Brooks posterior wiring

OBJECTIVE

The purpose of the present study was to compare the biomechanical stability of C1 and C2 vertebrae after treatment of ligamentous instability by either modified Brooks posterior wiring (MB) or transarticular screw (TAS) techniques. We hypothesized that the TAS technique would be more stable because of direct fixation through the facet joints.

STUDY DESIGN

We studied the in vitro stability (arthrodesis) of TAS fixation of C1 and C2 versus that of MB. TAS fixation involves placing screws across the facets from posteriorly at C2 to the anterior surface of C1, plus a bone graft and posterior wiring of C1 and C2.

METHODS

Cervical spines from nine individuals with an average age of sixty-two years (range 51 to 71 years) were harvested from cadavers (six male, three female). C1 and the segment from C2 to C5 were potted to allow motion only at the C1-C2 articulation. The specimens were destabilized by cutting the transverse ligament on both sides of the odontoid and the tectorial membrane between C1 and C2. The MB and TAS techniques were performed by methods similar to those described in the literature. The stiffness of the C1-C2 articulation of each specimen was tested under rotation, lateral bending, flexion, and anterior translation in random order. Intact and destabilized specimens fixed with either MB or TAS were tested in sequence.

RESULTS

Significantly higher stiffness values in the elastic zone were obtained with the TAS technique than with the MB technique for all modes of testing (p < 0.002, t test). Values for the neutral zone (the region where minimal loads produce displacement) were not significantly different between the MB and TAS techniques (p > 0.1, t test).

CONCLUSION

We conclude that stability is significantly enhanced by use of the TAS construct for treatment of ligamentous instability at the atlantoaxial joint for all motions tested in the present study.

Complications in spinal fusion

Complications in spinal fusion can lead to less than desirable results. The complications of spinal fusion in the cervical and lumbar spine are discussed. Methods of avoiding and correcting complications also are reviewed. Through a better understanding, it is hoped that complications can be prevented.