N,N-chelated nickel catalysts for highly branched polyolefin elastomers: a survey

Thermally stable C2-symmetric α-diimine nickel precatalysts for ethylene polymerization: semicrystalline to amorphous PE with high tensile and elastic properties

In α-diimine nickel catalyst-mediated ethylene polymerization, adjusting catalytic parameters such as steric and electronic factors, as well as spectator ligands, offers an intriguing approach for tailoring the thermal and physical properties of the resulting products. This study explores two sets of C2-symmetric α-diimine nickel complexes-nickel bromide and nickel chloride-where ortho-steric and electronic substituents, as well as nickel halide, were varied to regulate simultaneously chain walking, chain transfer, and the properties of the polymers produced. These complexes were activated in situ with Et2AlCl, resulting in exceptionally high catalytic activities (in the level of 106-107 g (PE) mol-1 (Ni) h-1) under all reaction conditions. Nickel bromide complexes, with higher ortho-steric hindrance, exhibited superior catalytic activity compared to their less hindered counterparts, whereas the reverse was observed for complexes containing chloride. Increased steric hindrance in both sets of complexes facilitated higher polymer molecular weights and promoted chain walking reactions at lower reaction temperature (40 °C), while the effect became less pronounced at higher temperature (100 °C). However, the electron-withdrawing effect of ortho-substituents hindered the rate of monomer insertion, chain propagation, and chain walking reactions, leading to the synthesis of semi-crystalline polyethylene with an exceptionally high melt temperature of 134.6 °C and a high crystallinity of up to 31.9%. Most importantly, nickel bromide complexes demonstrated significantly higher activity compared to their chloride counterparts, while the latter yielded polymers with higher molecular weights and increased melt temperatures. These high molecular weights, coupled with controlled branching degrees, resulted in polyethylenes with excellent tensile strength (up to 13.9 MPa) and excellent elastic properties (up to 81%), making them suitable for a broad range of applications.

Recent Advances in Propylene-Based Elastomers Polymerized by Homogeneous Catalysts

Propylene-based elastomers (PBEs) have received widespread attention and research in recent years due to their structural diversity and excellent properties, and are also an important area for leading chemical companies to compete for layout, but efficient synthesis of PBEs remains challenging. In this paper, we review the development of PBEs and categorize them into three types, grounded in their unique chain structures, including homopolymer propylene-based elastomers (hPBEs), random copolymer propylene-based elastomers (rPBEs), and block copolymer propylene-based elastomers (bPBEs). The successful synthesis of these diverse PBEs is largely credited to the relentless innovative advancements in homogeneous catalysts (metallocene catalysts, constrained geometry catalysts, and non-metallocene catalysts). Consequently, we summarize the catalytic performance of various homogeneous catalysts employed in PBE synthesis and delve into their effect on molecular weight, molecular weight distribution, and chain structures of the resulting PBEs. In the end, based on the current academic research and industrialization status of PBEs, an outlook on potential future research directions for PBEs is provided.

Predicting the catalytic activities of transition metal (Cr, Fe, Co, Ni) complexes towards ethylene polymerization by machine learning

The study aims to execute machine learning (ML) method for building an intelligent prediction system for catalytic activities of a relatively big dataset of 1056 transition metal complex precatalysts in ethylene polymerization. Among 14 different algorithms, the CatBoost ensemble model provides the best prediction with the correlation coefficient (R2 ) values of 0.999 for training set and 0.834 for external test set. The interpretation of the obtained model indicates that the catalytic activity is highly correlated with number of atom, conjugated degree in the ligand framework, and charge distributions. Correspondingly, 10 novel complexes are designed and predicted with higher catalytic activities. This work shows the potential application of the ML method as a high-precision tool for designing advanced catalysts for ethylene polymerization.

Fully tuneable ethylene-propylene elastomers using a supported permethylindenyl-phenoxy (PHENI*) catalyst

Using a highly active supported permethylindenyl-phenoxy (PHENI*) titanium catalyst, high molecular weight ethylene-propylene (EPM) and ethylene-propylene-diene (EPDM) elastomers are prepared using slurry-phase catalysis. Final copolymer composition was found to reflect the monomer feed ratio in a linear fashion, to access a continuum of material properties with a single catalyst. Post-polymerisation crosslinking of EPDM was also demonstrated in a model sulfur vulcanisation system.

Effect of N-Aryl Para-Benzhydryl Substituent on the Thermal Stability of α-Diimine Nickel Catalyst

The thermal stability of α-diimine nickel catalysts has always been the focus of research. The introduction of large groups in the backbone or N-aryl ortho-position is a relatively mature solution. However, the question of whether the N-aryl bond rotation is a factor affecting the thermal stability of nickel catalysts is still open. In this work, the effects of N-aryl para-benzhydryl substitutes on catalyst thermal stability are investigated, and the results of ethylene polymerization and the factors affecting thermal stability (steric effect, electronic effect, five-membered coordination ring stability, N-aryl bond rotation, etc.) are systematically analyzed. It is believed that the introduction of large steric hindrance groups at the N-aryl para-position hinders the rotation of the N-aryl bond. This obstacle effect is beneficial to improving catalyst thermal stability, and the obstacle capacity is weakened with the increase of ortho-substituent size.

Construction and Characterization of Polyolefin Elastomer Blends with Chemically Modified Hydrocarbon Resin as a Photovoltaic Module Encapsulant

In this study, polyolefin elastomer (POE) was blended with a chemically modified hydrocarbon resin (m-HCR), which was modified through a simple radical grafting reaction using γ-methacryloxypropyl trimethoxy silane (MTS) as an adhesion promotor to the glass surface, to design an adhesion-enhanced polyolefin encapsulant material for photovoltaic modules. Its chemical modification was confirmed by 1H and 29Si NMR and FT-IR. Interestingly, the POE blends with the m-HCR showed that the melting peak temperature (Tm) was not changed. However, Tm shifted to lower values with increasing m-HCR content after crosslinking. Additionally, the mechanical properties did not significantly differ with increasing m-HCR content. Meanwhile, with increasing m-HCR content in the POE blend, the peel strength increased linearly without sacrificing their transmittance. The test photovoltaic modules comprising the crosslinked POE blend encapsulants showed little difference in the electrical performance after manufacturing. After 1000 h of damp-heat exposure, no significant power loss was observed.

Structural evolution of iminopyridine support for nickel/palladium catalysts in ethylene (oligo)polymerization

The interest in the late transition metal catalyst based design of new architectures of polyethylene (PE) has continuously been increasing over the last few years. The structure of these catalysts is predominantly important in controlling the morphological and architectural properties of the resulting polyethylene. Particularly, iminopyridine is a versatile bidentate support for Ni and Pd catalysts in ethylene (oligo)polymerization providing a wide variety of products ranging from volatile oligomers to ultra-high molecular weight polyethylene. Extensive structural modifications have been induced in the iminopyridine ligand through steric and electronic substitution, tuning the catalyst behavior in terms of activity and properties of the resulting polymer. Carbocyclic-fused iminopyridine and N-oxide iminopyridine are the new state of the art iminopyridine ligand designs. In this review, we aim to summarize all the developments in mononuclear iminopyridine-nickel and -palladium catalysts for ethylene (oligo)polymerization since the first report published in 1999 to present, focusing on the correlation among the pre-catalyst, co-catalyst type, thermal stability and polymer/oligomer structure. For comparison, the structural variations in the binuclear iminopyridine-nickel catalysts are also described. The detailed comparison of the structural variations in these catalysts with respect to their polymerization performance will give deep understanding in the development of new efficient catalyst designs.

LLDPE-like Polymers Accessible via Ethylene Homopolymerization Using Nitro-Appended 2-(Arylimino)pyridine-nickel Catalysts

Four examples of para-nitro substituted 2-(arylimino)pyridine-nickel(II) bromide complexes of general formula, [2-{(2,6-R-4-NO2C6H2)N=CMe}C5H4N]NiBr2, but differentiable by the steric/electronic properties displayed by the ortho-groups [R = i-Pr (Ni1), Et (Ni2), CHPh2 (Ni3), CH(4-FPh)2 (Ni4)], have been prepared in good yield. For comparative purposes, the meta-nitro complex, [2-{(2,6-i-Pr2-3-NO2-4-(4-FPh)2C6H)N=CMe}C5H4N]NiBr2 (Ni5), has also been synthesized. The molecular structures of mononuclear Ni3·xH2O (x = 2, 3) and bromide-bridged dinuclear Ni4 and Ni5 are disclosed. Upon activation with either ethylaluminum dichloride (EtAlCl2) or modified methylaluminoxane (MMAO), all precatalysts displayed good catalytic performance at operating temperatures between 30 °C and 60 °C with higher activities generally seen using EtAlCl2 [up to 4.7 × 106 g PE (mol of Ni)−1 h−1]: Ni2 ~ Ni5 > Ni1 ~ Ni4 > Ni3. In terms of the resultant polyethylene (PE), Ni4/EtAlCl2 formed the highest molecular weight of the series (Mw up to 1.4 × 105 g mol−1) with dispersities (Mw/Mn) ranging from narrow to broad (Mw/Mn range: 2.2–24.4). Moreover, the melting temperatures (Tm) of the polymers generated via EtAlCl2 activation fell in a narrow range, 117.8–126.0 °C, which resembles that seen for industrial-grade linear-low density polyethylene (LLDPE). Indeed, their 13C NMR spectra revealed significant amounts of uniformly distributed long-chain branches (LCBs), while internal vinylene groups constituted the major type of chain unsaturation [vinylene:vinyl = 5.3:1 (EtAlCl2) and 9.9:1 (MMAO)].

High molecular weight PE elastomers through 4,4-difluorobenzhydryl substitution in symmetrical α-diimino-nickel ethylene polymerization catalysts

The following family of N,N-diaryl-2,3-dimethyl-1,4-diazabutadienes, ArN[double bond, length as m-dash]C(Me)C(Me)[double bond, length as m-dash]NAr (Ar = 2,6-Me2-4-{CH(4-FC6H4)2}C6H2L1, 2-Me-6-Et-4-{CH(4-FC6H4)2}C6H2L2, 2,4-{CH(4-FC6H4)2}2-6-MeC6H2L3, 2,4-{CH(4-FC6H4)2}2-6-EtC6H2L4, 2,4-{CH(4-FC6H4)2}2-6-iPrC6H2L5), each incorporating para-substituted 4,4-difluorobenzhydryl groups but differing in the ortho-pairing, have been synthesized and used as precursors to their respective nickel(ii) bromide complexes, Ni1-Ni5. Compound characterization has been achieved through a combination of FT-IR, multinuclear NMR spectroscopy (1H, 13C, 19F) and elemental analysis. In addition, L1, Ni1 and Ni5 have been structurally characterized with Ni1 and Ni5 revealing similarly distorted tetrahedral geometries about nickel but with distinct differences in the steric protection offered by the ortho-substituents. All nickel complexes, under suitable activation, showed high activity for ethylene polymerization with a predilection towards forming branched high molecular weight polyethylene with narrow dispersity. Notably the most sterically bulky Ni5, under activation with either EtAlCl2, Et2AlCl or EASC, was exceptionally active (0.9-1.0 × 107 g of PE per (mol of Ni) per h) at an operating temperature of 40 °C. Furthermore, the polyethylene generated displayed molecular weights close to one million g mol-1 (M w range: 829-922 kg mol-1) with high branching densities (86-102/1000 carbons) and a selectivity for short chain branches (% Me = 94.3% (EtAlCl2), 87.2% (Et2AlCl), 87.7% (EASC)). Further analysis of the mechanical properties of the polymers produced at 40 °C and 50 °C using Ni5 highlighted the key role played by crystallinity (X c) and molecular weight (M w) on tensile strength (σ b) and elongation at break (ε b). In addition, stress-strain recovery tests reveal these high molecular weight polymers to exhibit characteristics of thermoplastic elastomers (TPEs).

Trifluoromethoxy-substituted nickel catalysts for producing highly branched polyethylenes: impact of solvent, activator and N,N′-ligand on polymer properties

Highly branched and narrowly dispersed polyethylenes with high or ultra-high molecular weights are accessible using the depicted nickel precatalyst/activator combinations.

The Quantitative Influence of Coordinated Halogen Atoms on the Catalytic Performance of Bisiminoacenaphthylnickel Complexes in Ethylene Polymerization

In experiments, nickel bromine complexes usually show a better catalytic performance in ethylene polymerization compared to their nickel chlorine analogues. Therefore, the present modeling study has been performed to investigate the effect of coordinated halogen atoms on the catalytic performances of two bisiminoacenaphthyl nickel systems, namely, Ni-Br and Ni-Cl. By using the multiple linear regression analysis (MLRA), the catalytic activity can be well predicted by the descriptors of effective net charge (Q_eff ) and bite angle (β), with correlation coefficient R² values over 0.91. Meanwhile, the molecular weights of polyethylene are predicted by the descriptors of Q_eff and open cone angle (θ). The calculated contributions of each descriptor show that the electronic effect is the predominant factor in Ni-Br system, while the steric effect becomes the dominant factor in Ni-Cl system. The different determined effect is expected to the main reason for the different catalytic performance between two Ni systems.

Sterically and Electronically Modified Aryliminopyridyl-Nickel Bromide Precatalysts for an Access to Branched Polyethylene with Vinyl/Vinylene End Groups

A series of 2-((arylimino)ethyl)pyridine derivatives (L1-L5), each containing N-2,4-bis(dibenzocycloheptyl) groups with variations in the steric/electronic properties of the ortho-substituent in the aryl ring, and the corresponding nickel bromide precatalysts [2-N{2,4-(C₁₅H₁₃)-6-R-C₆H₂}C₇H₇N]NiBr₂ (R = Me (Ni1), Et (Ni2), ^i-Pr (Ni3), Cl (Ni4), or F (Ni5)), have been prepared in high yield. All the precatalysts are air-stable and characterized by Fourier transform infrared spectroscopy and elemental analysis. The molecular structures of Ni2 and Ni5 were proved through single-crystal X-ray diffraction analysis. The steric/electronic impact of the catalysts on ethylene polymerization and the resulting polymer properties were studied. Upon activation with either MAO or EASC, all the complexes displayed higher activities (up to 7.93 × 10⁶ g of PE (mol of Ni)^-1 h^-1 with MAO) in ethylene polymerization and produced moderate to highly branched unsaturated polyethylene with a molecular weight of up to 16.55 kg/mol with narrow dispersities (1.6-2.4). Significantly, the generated polyethylenes are branched and unsaturated with a major class of internal double bond (-CH=CH-) as compared to the terminal double bond (-CH=CH₂) (vinylene/vinyl = 9.8:1 to 1.8:1). Notably, their catalytic activities, types of unsaturation, and branches are highly affected by the nature of the ortho-substituent and reaction temperature. Moreover, the precatalysts Ni4 and Ni5 (with N-ortho = Cl and F) exhibited lower catalytic activities, produced low-molecular-weight polyethylene with a high melt temperature and the least number of branches with an increased level of terminal double bonds.

Ethylene polymerization of nickel catalysts with α-diimine ligands: factors controlling the structure of active species and polymer properties

α-Diimine and related complexes of late transition metals such as palladium and nickel have been attracting continuing interest as single-site catalysts of ethylene homopolymerization to branched polyolefins, having challenging mechanical properties. The state-of-the art catalysts demonstrate promising catalytic activities, and enhanced thermal stabilities, affording polyethylenes with a variable degree of branching and, in addition, are able to incorporate polar co-monomers into polyethylene structures. At the same time, fundamental understanding of the structure-reactivity relationships of such catalysts mostly remains at the phenomenological level, due to the lack of experimental data on the solution structures of intermediates that drive the polymerization process. In this perspective, we discuss recent advances of α-diimine nickel based catalysts of ethylene polymerization, focusing on the relationships between the catalyst structures on the one hand, and their thermal stabilities and properties of the resulting polyethylene, on the other hand. In addition, some intriguing novel mechanistic findings of these catalyst systems are presented.

Plastomeric-like polyethylenes achievable using thermally robust N,N'-nickel catalysts appended with electron withdrawing difluorobenzhydryl and nitro groups

A new set of five unsymmetrical N,N'-diiminoacenaphthenes, 1-[2,6-{(4-FC₆H₄)₂CH}₂-4-NO₂C₆H₄N]-2-(ArN)C₂C₁₀H₆ (Ar = 2,6-Me₂C₆H₃L1, 2,6-Et₂C₆H₃L2, 2,6-ⁱPr₂C₆H₃L3, 2,4,6-Me₃C₆H₂L4, 2,6-Et₂-4-MeC₆H₂L5), have been synthesized and used to prepare their corresponding nickel(ii) halide complexes, LNiBr₂ (Ni1-Ni5) and LNiCl₂ (Ni6-Ni10). The molecular structures of Ni3(OH₂) and Ni4 reveal distorted square pyramidal and tetrahedral geometries, respectively, while the ¹H NMR spectra of all the nickel(ii) (S = 1) complexes show broad paramagnetically shifted peaks. Upon activation with either methylaluminoxane (MAO) or ethylaluminum sesquichloride (Et₃Al₂Cl₂, EASC), Ni1-Ni10 displayed very high activities for ethylene polymerization with the optimal performance being observed using 2,6-dimethyl-containing Ni1 in combination with EASC (1.66 × 10⁷ g PE mol^-1 (Ni) h^-1 at 50 °C) which produced high molecular weight plastomeric polyethylene (M_w = 3.93 × 10⁵ g mol^-1, T_m = 70.6 °C) with narrow dispersity (M_w/M_n = 2.97). Moreover, Ni1/EASC showed good thermal stability by operating effectively at an industrially relevant 80 °C with a level of activity (6.01 × 10⁶ g of PE mol^-1 (Ni) h^-1) that exceeds previously disclosed N,N'-nickel catalysts under comparable reaction conditions. This improved thermal stability and activity has been ascribed to the combined effects imparted by the para-nitro and fluoride-substituted benzhydryl ortho-substituents.