Postbuckling analyses of frame mesostructures consisting of straight ribbons for mechanically guided three-dimensional assembly

Mechanically-Guided 3D Assembly for Architected Flexible Electronics

Architected flexible electronic devices with rationally designed 3D geometries have found essential applications in biology, medicine, therapeutics, sensing/imaging, energy, robotics, and daily healthcare. Mechanically-guided 3D assembly methods, exploiting mechanics principles of materials and structures to transform planar electronic devices fabricated using mature semiconductor techniques into 3D architected ones, are promising routes to such architected flexible electronic devices. Here, we comprehensively review mechanically-guided 3D assembly methods for architected flexible electronics. Mainstream methods of mechanically-guided 3D assembly are classified and discussed on the basis of their fundamental deformation modes (i.e., rolling, folding, curving, and buckling). Diverse 3D interconnects and device forms are then summarized, which correspond to the two key components of an architected flexible electronic device. Afterward, structure-induced functionalities are highlighted to provide guidelines for function-driven structural designs of flexible electronics, followed by a collective summary of their resulting applications. Finally, conclusions and outlooks are given, covering routes to achieve extreme deformations and dimensions, inverse design methods, and encapsulation strategies of architected 3D flexible electronics, as well as perspectives on future applications.

Fractal-inspired soft deployable structure: a theoretical study

The study of soft deployable structures is an emergent field that is highly correlated with metamaterial design, soft robotics, medical devices, etc. This paper studies a novel two-dimensional (2D) soft deployable structure that has a fractal layout with hierarchically coupled thin walls, which buckles upon actuation and deforms into a "peacock tail" pattern that is over 10 fold its original dimension. Large deflection theory and finite-element (FE) modeling are used to characterize its mechanical performance and to investigate its potential application in multiple fields. Further, 2D FE homogenization is implemented to extend the novel design into an active plane lattice metamaterial, on which parametric studies are carried out to explore its effective stiffness and large strain properties. The results show that, besides excellent deformability, the "peacock tail" soft deployable structure and its lattice metamaterial derivates exhibit intriguing properties such as multi-stiffening, strong anisotropy, zero/negative Poisson's ratio, a unique post-buckling collapse mechanism, etc. Three-dimensional generalization of the fractal compliant system is modeled to elaborate on the practical use of the structures. This paper aims to enrich the spectrum of soft deployable structures, shedding light on the research of novel soft robots, hierarchical structures, and metamaterials.