From matrix nano- and micro-phase tougheners to composite macro-properties

Interfaces in reinforced epoxy resins: from molecular scale understanding towards mechanical properties

CONTEXT

We report on atomic level of detail analyses of polymer composite models featuring epoxy resin interfaces to silica, iron oxide, and cellulose layers. Using "reactive" molecular dynamics simulations to explore epoxy network formation, resin hardening is investigated in an unprejudiced manner. This allows the detailed characterization of salt-bridges and hydrogen bonds at the interfaces. Moreover, our sandwich-type composite systems are subjected to tensile testing along the interface normal. To elucidate the role of relaxation processes, we contrast (i) direct dissociation of the epoxy-metal oxide/cellulose contact layer, (ii) constant strain-rate molecular dynamics studies featuring (visco-)elastic deformation and bond rupture of the epoxy resin, and (iii) extrapolated relaxation dynamics mimicking quasi-static conditions. While the fracture mechanism is clearly identified as interface dissociation of the composite constituents, we still find damaging of the nearby polymer phase. The observed plastic deformation and local cavitation are rationalized from the comparably large stress required for the dissociation of salt-bridges, hydrogen bonds, and van der Waals contacts. Indeed, the delamination of the contact layers of epoxy resins with slabs of silica, magnetite, and cellulose call for a maximum stress of 33, 26, and 21 MPa, respectively, as compared to 84 MPa required for bulk epoxy yielding.

METHODS

Molecular dynamics simulations using the Large-scale Atomic/Molecular Massively Parallel Simulator (LAMMPS) code were augmented by a Monte Carlo-type procedure to probe epoxy bond formation (Macromolecules 53(22): 9698-9705). The underlying interaction models are split into conventional Generalized Amber Force Fields (GAFF) for non-reacting moieties and a recently developed reactive molecular mechanics potential enabling epoxy bond formation and cleavage (ACS Polymers Au 1(3): 165-174).

Molecular Simulations and Network Analyses of Surface/Interface Effects in Epoxy Resins: How Bonding Adapts to Boundary Conditions

In this study, we unravel the atomic structure of a covalent resin near boundaries such as surfaces and composite constituents. For this, a molecular simulation analysis of epoxy resin hardening under various boundary conditions was performed. On the atomic level of detail, molecular dynamics simulations were employed to study crosslinking reactions and self-organization of the polymer network within nm scale slab models. The resulting structures were then coarsened into a graph theoretical description for connectivity analysis of the nodes and combined with characterization of the node-to-node vector orientation. On this basis, we show that the local bonding of epoxy resins near interfaces tends to avoid under-coordinated linker sites. For both epoxy–vacuum surface models and epoxy–silica/epoxy cellulose interfaces, we find almost fully cured polymer networks. These feature a local increase in network linking lateral to the surface/interface, rather than the dangling of unreacted epoxy groups. Consequently, interface tension is low (as compared to the work of separating bulk epoxy), and the reactivity of the resin surface appears negligible.

Water Immersion Aging of Epoxy Resin and Fique Fabric Composites: Dynamic-Mechanical and Morphological Analysis

Fiber-reinforced composites are among the most investigated and industrially applied materials. Many studies on these composites using fibers, especially with natural fibers, were made in response to an urgent action for ambient preservation. A particularly relevant situation exists nowadays in the area of materials durability. In this respect, no studies on water-immersion-accelerated aging in fique fiber–epoxy composites are reported. This work aimed to fill this gap by investigating the epoxy matrix composites reinforced with 40 vol% fique fabric. The epoxy matrix and the composite, both unaged and aged, were characterized by weight variation, water absorption, morphology, colorimetry (CIELAB method), Fourier transform infrared spectroscopy (FTIR) and dynamic–mechanical analysis (DMA). The main results were that degradation by water presents appearance of complex microfibril structures, plasticization of epoxy resin, and debonding of the fique fiber/epoxy matrix. The most intense color change was obtained for the water-immersion-aged epoxy by 1440 h. Cole–Cole diagrams revealed the heterogeneity of the materials studied.

A Review on Failure Modes of Wind Turbine Components

To meet the increasing energy demand, renewable energy is considered the best option. Its patronage is being encouraged by both the research and industrial community. The main driving force for most renewable systems is solar energy. It is abundant and pollutant free compared to fossil products. Wind energy is also considered an abundant medium of energy generation and often goes hand in hand with solar energy. The last few decades have seen a sudden surge in wind energy compared to solar energy due to most wind energy systems being cost effective compared to solar energy. Wind turbines are often categorised as large or small depending on their application and energy generation output. Sustainable materials for construction of different parts of wind turbines are being encouraged to lower the cost of the system. The turbine blades and generators perform crucial roles in the overall operation of the turbines; hence, their material composition is very critical. Today, most turbine blades are made up of natural fiber-reinforced polymer (NFRP) as well as glass fiber-reinforced polymer (GFRP). Others are also made from wood and some metallic materials. Each of the materials introduced has specific characteristics that affect the system’s efficiency. This investigation explores the influence of these materials on turbine efficiency. Observations have shown that composites reinforced with nanomaterials have excellent mechanical characteristics. Carbon nanotubes have unique characteristics that may make them valuable in wind turbine blades in the future. It is possible to strengthen carbon nanotubes with various kinds of resins to get a variety of different characteristics. Similarly, the end-of-life treatment methods for composite materials is also presented.

Nanosilica-Toughened Epoxy Resins

Surface-modified silica nanoparticles are available as concentrates in epoxy resins in industrial quantities for nearly 20 years. Meanwhile, they are used in many epoxy resin formulations for various applications like fiber-reinforced composites, adhesives or electronic components; even in space vehicles like satellites. Some of the drawbacks of “classic” epoxy toughening using elastomers as a second phase, like lower modulus or a loss in strength can be compensated by using nanosilica together with such tougheners. Apparently, there exists a synergy as toughness and fatigue performance are increased significantly. This work intends to provide an overview regarding the possibilities of nanotoughening with silica, the industrial applications of such epoxy resin formulations and the most recent research results.

Materials for Wind Turbine Blades: An Overview

A short overview of composite materials for wind turbine applications is presented here. Requirements toward the wind turbine materials, loads, as well as available materials are reviewed. Apart from the traditional composites for wind turbine blades (glass fibers/epoxy matrix composites), natural composites, hybrid and nanoengineered composites are discussed. Manufacturing technologies for wind turbine composites, as well their testing and modelling approaches are reviewed.