First-principles study of the mechanical and thermodynamic properties of aluminium-doped magnesium alloys

Magnesium-aluminum (Mg-Al) alloys are widely used in aerospace, automobile and medical equipment owing to their advantages of easy casting, high strength-to-mass ratio and good biocompatibility. The structural, mechanical, electronic and thermodynamic properties of MgxAly alloys (x + y = 16, x = 1, 2,…, 15) with varying Al-doping contents were studied using the first-principles method. In this work, the structures of MgxAly alloys were constructed by replacing Mg atoms in a supercell with Al atoms. The lattice parameters of the Al-doped MgxAly alloys decrease with an increasing Al content because of the smaller atomic size of Al than that of Mg. The calculated formation energies show that Mg11Al5, Mg5Al3 and Mg9Al7 have prominent structural stability. The analyses of the mechanical properties reveal that the doping of Al improves the ductility of MgxAly alloys. The elastic moduli increase with an increasing Al content, and Mg9Al7 has a notable ability to resist deformation, while Mg11Al5 and Mg5Al3 have better plasticity. The calculated results of their electronic properties reveal that Mg11Al5, Mg5Al3 and Mg9Al7 are good conductors without magnetism. Furthermore, CDD analyses show that the inner layer charges of Al atoms migrated to the outer layer, and the charges of Mg atoms accumulated significantly in the outer region of Al atoms. The Debye temperature of Mg9Al7 is higher than that of Mg11Al5 and Mg5Al3, indicating that it has better thermodynamic stability. Our findings would be helpful for the design of Mg-Al alloys with excellent mechanical and thermodynamic performances.

Estimation of mechanical properties of Mg-5Zn-0.5Al-xSn alloy based on virtual crystal approximation

First-principles calculations of multi-component alloys have been studied in detail. Herein, the first-principles calculations of Mg-5Zn-0.5Al-xSn alloys were performed by using the virtual crystal approximation (VCA) method. By calculating the lattice constants and elastic constants of the Mg-5Zn-0.5Al-xSn doping models, it was found that the mechanical properties and micro-hardness were related with the content of Sn. With the increase of Sn content, and the best ductility and the smallest micro-hardness were achieved at Sn = 2 wt.%. To verify the calculation results, the Mg-5Zn-0.5Al-xSn alloys were prepared and micro-hardness and tensile tests were conducted. The experiments demonstrate that the trends in mechanical properties obtained from the experiments are in agreement with the VCA computational results. These findings indicate that the VCA method has guiding significance in industries for rapid screening of high-performance Mg alloys.

Phase-field approach to evolution and interaction of twins in single crystal magnesium

Crack initiation and propagation as well as abrupt occurrence of twinning are challenging fracture problems where the transient phase-field approach is proven to be useful. Early-stage twinning growth and interactions are in focus herein for a magnesium single crystal at the nanometer length-scale. We demonstrate a basic methodology in order to determine the mobility parameter that steers the kinetics of phase-field propagation. The concept is to use already existing molecular dynamics simulations and analytical solutions in order to set the mobility parameter correctly. In this way, we exercise the model for gaining new insights into growth of twin morphologies, temporally-evolving spatial distribution of the shear stress field in the vicinity of the nanotwin, multi-twin, and twin-defect interactions. Overall, this research addresses gaps in our fundamental understanding of twin growth, while providing motivation for future discoveries in twin evolution and their effect on next-generation material performance and design.

Plasmonic enhancement of molecular hydrogen dissociation on metallic magnesium nanoclusters

Light-driven plasmonic enhancement of chemical reactions on metal catalysts is a promising strategy to achieve highly selective and efficient chemical transformations. The study of plasmonic catalyst materials has traditionally focused on late transition metals such as Au, Ag, and Cu. In recent years, there has been increasing interest in the plasmonic properties of a set of earth-abundant elements such as Mg, which exhibit interesting hydrogenation chemistry with potential applications in hydrogen storage. This work explores the optical, electronic, and catalytic properties of a set of metallic Mg nanoclusters with up to 2057 atoms using time-dependent density functional tight-binding and density functional theory calculations. Our results show that Mg nanoclusters are able to produce highly energetic hot electrons with energies of up to 4 eV. By electronic structure analysis, we find that these hot electrons energetically align with electronic states of physisorbed molecular hydrogen, occupation of which by hot electrons can promote the hydrogen dissociation reaction. We also find that the reverse reaction, hydrogen evolution on metallic Mg, can potentially be promoted by hot electrons, but following a different mechanism. Thus, from a theoretical perspective, Mg nanoclusters display very promising behaviour for their use in light promoted storage and release of hydrogen.

Prospects of Using Small Scale Testing to Examine Different Deformation Mechanisms in Nanoscale Single Crystals—A Case Study in Mg

The advent of miniaturised testing techniques led to excessive studies on size effects in materials. Concomitantly, these techniques also offer the capability to thoroughly examine deformation mechanisms operative in small volumes, in particular when performed in-situ in electron microscopes. This opens the feasibility of a comprehensive assessment of plasticity by spatially arranging samples specifically with respect to the crystal unit cell of interest. In the present manuscript, we will showcase this less commonly utilised aspect of small-scale testing on the case of the hexagonal metal Mg, where, besides dislocation slip on different slip planes, twinning also exists as a possible deformation mechanism. While it is close to impossible to examine individual deformation mechanisms in macroscale tests, where local multiaxial stress states in polycrystalline structures will always favour multiple mechanisms of plasticity, we demonstrate that miniaturised uniaxial experiments conducted in-situ in the scanning electron microscope are ideally suited for a detailed assessment of specific processes.

Determining the crystallographic orientation of hexagonal crystal structure materials with surface acoustic wave velocity measurements

Throughout our engineered environment, many materials exhibit a crystalline lattice structure. The orientation of such lattices is crucial in determining functional properties of these structures, including elasticity and magnetism. Hence, tools for determining orientation are highly sought after. Surface acoustic wave velocities in multiple directions can not only highlight the microstructure contrast, but also determine the crystallographic orientation by comparison to a pre-calculated velocity model. This approach has been widely used for the recovery of orientation in cubic materials, with accurate results. However, there is a demand to probe the microstructure in anisotropic crystals - such as hexagonal close packed titanium. Uniquely, hexagonal structure materials exhibit transverse isotropic linear elasticity. In this work, both experimental and simulation results are used to study the discrete effects of both experimental parameters and varying lattice anisotropy across the orientation space, on orientation determination accuracy. Results summarise the theoretical and practical limits of hexagonal orientation determination by linear SAW measurements. Experimental results from a polycrystalline titanium specimen, obtained by electron back scatter diffraction and spatially resolved acoustic spectroscopy show good agreement (errors of ϕ₁=5.14° and Φ=6.99°). Experimental errors are in accordance with those suggested by simulation, according to the experimental parameters. Further experimental results demonstrate dramatically improved orientation results (Φ error <1°). Demonstrating the possibility of achieving results near the theoretical limit by strict control of the experimental parameters.

An Analytical Bond Order Potential for Mg-H Systems

Magnesium-based materials provide some of the highest capacities for solid-state hydrogen storage. However, efforts to improve their performance rely on a comprehensive understanding of thermodynamic and kinetic limitations at various stages of (de)hydrogenation. Part of the complexity arises from the fact that unlike interstitial metal hydrides that retain the same crystal structures of the underlying metals, MgH₂ and other magnesium-based hydrides typically undergo dehydrogenation reactions that are coupled to a structural phase transformation. As a first step towards enabling molecular dynamics studies of thermodynamics, kinetics, and (de)hydrogenation mechanisms of Mg-based solid-state hydrogen storage materials with changing crystal structures, we have developed an analytical bond order potential for Mg-H systems. We demonstrate that our potential accurately reproduces property trends of a variety of elemental and compound configurations with different coordinations, including small clusters and bulk lattices. More importantly, we show that our potential captures the relevant (de)hydrogenation chemical reactions 2H (gas)→H₂ (gas) and 2H (gas)+Mg (hcp)→MgH₂ (rutile) within molecular dynamics simulations. This verifies that our potential correctly prescribes the lowest Gibbs free energies to the equilibrium H₂ and MgH₂ phases as compared to other configurations. It also indicates that our molecular dynamics methods can directly reveal atomic processes of (de)hydrogenation of the Mg-H systems.

Pressure-Induced Phase Transition and Mechanical Properties of Mg₂Sr Intermetallics

A pressure-induced phase transition of Mg₂Sr intermetallics from the low-pressure C14-type phase to an orthorhombic phase (space group Cmcm, Z = 4) at a high pressure of 21.0 GPa was firstly predicted using first-principles calculations combined with unbiased swarm structure searching techniques. The phase transition was identified as a first-order nature with a volume drop of 4.7%, driven by the softening of elastic behavior at high pressure. Further phonon calculations indicate that the newly predicted orthorhombic phase is dynamically stable at high pressure and ambient pressure. The mechanical properties including the elastic anisotropy of this orthorhombic phase were thus fully studied at ambient pressure. The elastic anisotropy behavior of this orthorhombic phase was investigated by the distributions of elastic moduli. The evidence of the bonding nature of Mg-Sr was also manifested by density of states (DOS) and electronic localization function (ELF) calculations.

Novel Cross-Slip Mechanism of Pyramidal Screw Dislocations in Magnesium

Compared to cubic metals, whose primary slip mode includes twelve equivalent systems, the lower crystalline symmetry of hexagonal close-packed metals results in a reduced number of equivalent primary slips and anisotropy in plasticity, leading to brittleness at the ambient temperature. At higher temperatures, the ductility of hexagonal close-packed metals improves owing to the activation of secondary ⟨c+a⟩ pyramidal slip systems. Thus, understanding the fundamental properties of corresponding dislocations is essential for the improvement of ductility at the ambient temperature. Here, we present the results of large-scale ab initio calculations for ⟨c+a⟩ pyramidal screw dislocations in magnesium and show that their slip behavior is a stark counterexample to the conventional wisdom that a slip plane is determined by the stacking fault plane of dislocations. A stacking fault between dissociated partial dislocations can assume a nonplanar shape with a negligible energy cost and can migrate normal to its plane by a local shuffling of atoms. Partial dislocations dissociated on a {21[over ¯]1[over ¯]2} plane "slither" in the {011[over ¯]1} plane, dragging the stacking fault with them in response to an applied shear stress. This finding resolves the apparent discrepancy that both {21[over ¯]1[over ¯]2} and {011[over ¯]1} slip traces are observed in experiments while ab initio calculations indicate that dislocations preferably dissociate in the {21[over ¯]1[over ¯]2} planes.

Long-wavelength elastic interactions in complex crystals

The long-wavelength (LWL) limit of the elastic interactions in complex non-Bravais lattices is investigated on the basis of microscopic elasticity theory. The conceptual simplicity of our approach enables large-scale simulations in materials with complex crystalline structures. We demonstrate the method by calculating the LWL elastic energy of hcp-based Mg binary alloys for a variety of impurities. Our results show that for large coherent precipitates, the strain-induced interactions control the shape along the hexagonal axis, whereas the surface energy dictates the basal growth. The present formalism enables a straightforward treatment of the long-range elastic interactions in the cluster expansion method for complex crystals.