Nanostructured jumping-droplet thermal rectifier

Enhanced interfacial boiling of impacting droplets upon vibratory surfaces

HYPOTHESIS

Despite the flourishing studies of droplet interfacial boiling, the boiling upon vibratory surfaces, which may cause vigorous liquid-vapor-solid interactions, has rarely been investigated. Enhanced boiling normally can be gained from rapid removal of vapor and disturbance of liquid-vapor interface. We hypothesize that the vibratory surfaces enhance both effects with new intriguing phenomena and thus, attain an enhanced boiling heat transfer.

EXPERIMENTS

We experimentally investigated the impacting fluid dynamics and coupled heat transfer patterns of multiple droplets and a single droplet impinging on still and vibratory surfaces of various materials and different wettability.

FINDINGS

The boiling under vibratory surfaces with increased vibration velocity amplitude and enhanced wettability can be enhanced by 80% in heat transfer coefficient and Nusselt number, which is attributed to several reasons: shortened bubble lifespan, thinner and smaller bubbles, and enhanced disturbances in liquid-vapor interfaces. The vibration also delays the Leidenfrost point when the droplet impacts a descending surface, which shows that the droplet impact moment (vibration phase angle) is particularly crucial. The descending surface releases the generated vapor actively and facilitates liquid-solid contact, thereby delaying the Leidenfrost. From fundamentals to application, this article strengthens our understanding of vibrated interfacial boiling in scenarios closer to multiple natural processes and practical industries.

Advances in micro and nanoengineered surfaces for enhancing boiling and condensation heat transfer: a review

Liquid-vapor phase change phenomena such as boiling and condensation are processes widely implemented in industrial systems such as power plants, refrigeration and air conditioning systems, desalination plants, water processing installations and thermal management devices due to their enhanced heat transfer capability when compared to single-phase processes. The last decade has seen significant advances in the development and application of micro and nanostructured surfaces to enhance phase change heat transfer. Phase change heat transfer enhancement mechanisms on micro and nanostructures are significantly different from those on conventional surfaces. In this review, we provide a comprehensive summary of the effects of micro and nanostructure morphology and surface chemistry on phase change phenomena. Our review elucidates how various rational designs of micro and nanostructures can be utilized to increase heat flux and heat transfer coefficient in the case of both boiling and condensation at different environmental conditions by manipulating surface wetting and nucleation rate. We also discuss phase change heat transfer performance of liquids having higher surface tension such as water and lower surface tension liquids such as dielectric fluids, hydrocarbons and refrigerants. We discuss the effects of micro/nanostructures on boiling and condensation in both external quiescent and internal flow conditions. The review also outlines limitations of micro/nanostructures and discusses the rational development of structures to mitigate these limitations. We end the review by summarizing recent machine learning approaches for predicting heat transfer performance of micro and nanostructured surfaces in boiling and condensation applications.

Computational Study of the Thermal Rectification Properties of a Graphene-Based Nanostructure

Thermally rectifying materials would have important implications for thermal management, thermal circuits, and the field of phononics in general. Graphene-based nanostructures have very high intrinsic thermal conductance, but they normally display no thermal rectification effects. The present study relates to a thermally rectifying material and, more particularly, to a graphene-based nanomaterial for controlling heat flux and the associated method determining the rectification coefficient. Thermal rectifiers using a graphene-based nanostructure as thermal conductors were designed. Vacancy defects were introduced into one end of the nanostructure to produce an axially non-uniform mass distribution. Modified Monte Carlo methods were used to investigate the effects of defect size and shape, vacancy concentration, and ribbon length on the thermal rectification properties. Anharmonic lattice dynamics calculations were carried out to obtain the frequency-dependent phonon properties. The results indicated that the nanoscale system conducts heat asymmetrically, with a maximum available rectification coefficient of about 70%. Thermal rectification has been achieved, and the difference in temperature dependence of thermal conductivity is responsible for the phenomenon. Defects can be tailored to modulate the temperature dependence of thermal conductivity. The power-law exponent can be negative or positive, depending upon the ribbon length and vacancy concentration. A computational method has been developed, whereby the numerous variables used to determine the rectification coefficient can be summarized by two parameters: the power-law exponent and the thermal resistance ratio. Accordingly, the rectification coefficient can be obtained by solving a simple algebraic expression. There are several structure factors that cause noticeable effects on the thermal rectification properties. Defect size, vacancy concentration, and ribbon length can affect the thermal conductance of the nanostructure symmetrically and significantly. Graphene-based nanostructure thermal rectifiers can be arranged in an array so as to provide thermal rectification on a macroscopic scale.

How Superhydrophobic Grooves Drive Single-Droplet Jumping

Rapid shedding of microdroplets enhances the performance of self-cleaning, anti-icing, water-harvesting, and condensation heat-transfer surfaces. Coalescence-induced droplet jumping represents one of the most efficient microdroplet shedding approaches and is fundamentally limited by weak fluid-substrate dynamics, resulting in a departure velocity smaller than 0.3u, where u is the capillary-inertia-scaled droplet velocity. Laplace pressure-driven single-droplet jumping from rationally designed superhydrophobic grooves has been shown to break conventional capillary-inertia energy transfer paradigms by squeezing and launching single droplets independent of coalescence. However, this interesting droplet shedding mechanism remains poorly understood. Here, we investigate single-droplet jumping from superhydrophobic grooves by examining its dependence upon surface and droplet configurations. Using a volume of fluid (VOF) simulation framework benchmarked with optical visualizations, we verify the Laplace pressure contrast established within the groove-confined droplet that governs single-droplet jumping. An optimal departure velocity of 1.13u is achieved, well beyond what is currently available using condensation on homogeneous or hierarchical superhydrophobic structures. We further develop a jumping/non-jumping regime map in terms of surface wettability and initial droplet volume and demonstrate directional jumping under asymmetric confinement. Our work reveals key fluid-structure interactions required for the tuning of droplet jumping dynamics and guides the design of interfaces and materials for enhanced microdroplet shedding for a plethora of applications.

Fabrication Optimization of Ultra-Scalable Nanostructured Aluminum-Alloy Surfaces

Aluminum and its alloys are widely used in various industries. Aluminum plays an important role in heat transfer applications, where enhancing the overall system performance through surface nanostructuring is achieved. Combining optimized nanostructures with a conformal hydrophobic coating leads to superhydrophobicity, which enables coalescence induced droplet jumping, enhanced condensation heat transfer, and delayed frosting. Hence, the development of a rapid, energy-efficient, and highly scalable fabrication method for rendering aluminum superhydrophobic is crucial. Here, we employ a simple, ultrascalable fabrication method to create boehmite nanostructures on aluminum. We systematically explore the influence of fabrication conditions such as water immersion time and immersion temperature, on the created nanostructure morphology and resultant nanostructure length scale. We achieved optimized structures and fabrication procedures for best droplet jumping performance as measured by total manufacturing energy utilization, fabrication time, and total cost. The wettability of the nanostructures was studied using the modified Cassie-Baxter model. To better differentiate performance of the fabricated superhydrophobic surfaces, we quantify the role of the nanostructure morphology to corresponding condensation and antifrosting performance through study of droplet jumping behavior and frost propagation dynamics. The effect of aluminum substrate composition (alloy) on wettability, condensation and antifrosting performance was investigated, providing important directions for proper substrate selection. Our findings indicate that the presence of trace alloying elements play a previously unobserved and important role on wettability, condensation, and frosting behavior via the inclusion of defect sites on the surface that are difficult to remove and act as pinning locations to increase liquid-solid adhesion. Our work provides optimization strategies for the fabrication of ultrascalable aluminum and aluminum alloy superhydrophobic surfaces for a variety of applications.